Waleed Khan Email & Phone Number

Austin, Tx, Us

Seattle, Wa, Us

Seattle, Wa, Us

Seattle, Wa, Us

Santa Clara, California, Us

• Responsible for ensuring health, Gage R&R of measurements and tool to tool matching of concentration tools (XPS, MetaPulse, and RS tools)• Developed defense lines using statistical control on tool quals for early identification of tool anomalies • Develop and validate new measurement capabilities for XPS tools to support process customers and improve in line detection capabilities.• Support customers to investigate irregular measurement trends and SPC failures

Benton Harbor, Michigan, Us

 Created FMEAs, test plans and conducted reliability testing to implement design improvement projects on injection molded, sheet metal and packaging components being used in top load washers. Conducted DOEs using prototypes to understand the sources of noise and vibration in the washer cabinet and made design changes for further improvement in quality while capturing $ 3 million in cost savings Coordinated with manufacturing facility and external vendors to achieve required Cp/Cpk for production parts Optimized VA washer packaging via design improvements and complexity reduction to save >$3M Reviewed PPAP documents and drove corrective actions to ensure dimensional accuracy of the parts  Conducted tolerance stack analysis and DFA review to ensure fit and function of cabinet modules  Conducted FEA simulations using ANSYS Workbench to validate design concepts before prototyping  Reduced complexity by commonizing the feet and packaging used in top load laundry platforms Led FMEA and Design Reviews to ensure robust product design with input from all stakeholders

Chicago, Us

 Modified crystal assembly fixtures to an ergonomic design while reducing scrap costing $250k annually

College Station, Tx, Us

 Simulated through-tool minimum quantity lubrication and characterized the lubricant’s micro-droplets  Designed experiments (DOE) to analyze the effect of surface roughness of the tool on micro-droplets’ size and distribution using digital image processing techniques. Analyzed data to generate droplet distribution  Determined the effects of MQL droplets and feed rate on profile roughness, surface roughness and tool wear during micro milling of 3-D printed Inconel parts. Reduced tool wear by 16% and Ra by 30% Analyze the effect of feed rate and cutting speed on built up edges and chip formation during micromilling using HAAS OM 2 CNC milling machine Design and develop fixtures for polishing of plastic adapters Review drawings of various fixtures and use geometric dimensioning and tolerancing (GD&T)

College Station, Tx, Us

 Graduate Teaching Assistant for Creo 3.0 for six semesters Instruction, grading and supervision of metrology, machining (CNC and Manual Milling Machines, Lathes, Drill Press, Pedestal Grinders), welding, stamping and casting labs for the course of MMET 181, Manufacturing and Assembly Processes I. Instruction and grading for the course of MMET 361, Product Design and Solid Modeling Writing operational procedures of Alicona InfiniteFocus optical microscope being used during course of study

Marlborough, Massachusetts, Us

Performed Pre-Design Verification and Design Verification (DV) testing to validate catheter designsConducted failure mode analysis of the balloon and identified reasons of premature failure Developed and validated test methods using Gage R&R testing to demonstrate product functionality and efficacyUsed tolerance stack analysis to design lumen cross-sections of balloon cathetersUtilized SolidWorks to develop detailed 3-D CAD models and drawings of catheters, components and balloon molds Developed and evaluated catheter prototypes through benchmark testing

Islamabad, Pakistan, Pk

 Collaborated with dentists to determine the effect of insertion torque on stress induced in dental implant and compromised bony ridges using ProE for modeling and ANSYS for finite element analysis (FEA) Worked with dentists to model fatigue analysis of dental implants Developed a lab for conducting experimental analysis on fan design with a budget of PKR 0.5 Million Worked on technological advancements in fan design to enhance its service value and recommended improvements in its installation for increased efficiency after extensive experimental analysis. Recommended improvements in fan design and installation to improve service value by 43%. Designed and manufactured a customized adjustable fan rod Conducted prototyping and testing of vertical axis wind turbines

Houston, Texas, Us

 Worked with a team of technicians and carried out inspection, repairing and overhauling of engines and air compressors ensuring their availability for use on field

Houston, Texas, Us

 Carried out a project on working mechanism of PowerPak Motors and Rotary Steerable Systems (RSS) Assisted with inventory of fishing tools at Islamabad Base Location Trained in Health, Safety and Environment guidelines laid down for worldwide operations Gave a presentation on SlimPulse, IMPulse and PowerPulse MWD tools

Master Of Science (M.S.), Mechanical Engineering

Bachelor'S Of Engineering, Mechanical Engineering