Wayne Moodley Email & Phone Number

South Africa

As an Engineering Manager at Izinga Integrated Solutions, I lead strategic initiatives to optimize maintenance and reliability within plant operations, leveraging my extensive experience across diverse industry sectors. My role involves providing specialized consulting solutions tailored to clients' unique needs, encompassing maintenance strategy development, solution customization, and service delivery across various industries.Key Responsibilities and Achievements:• Spearheaded initiatives aiming for operational excellence, resulting in significant improvements in Overall Equipment Effectiveness (OEE) and Mean Time Between Failures (MTBF).• Established collaborative relationships with clients at all organizational levels, fostering trust and alignment of maintenance objectives with strategic business goals.• Customized Total Productive Maintenance (TPM) methodologies to suit diverse environmental factors and specific client requirements, delivering highly effective maintenance programs.• Utilized Failure Mode and Effects Analysis (FMEA) methodologies to identify critical assets and failure modes, leading to improvements in equipment reliability.• Implemented advanced analytics and predictive maintenance techniques to reduce Mean Time to Repair (MTTR) and minimize downtime, ensuring swift issue resolution and uninterrupted operations.• Provided expert guidance on maintenance best practices and innovative technologies, driving skill development and enhancing overall equipment performance.Key Achievements:- Spearheaded initiatives, improving OEE by 15% and MTBF by 25%.- Fostered collaborations across organizational tiers, ensuring strategic alignment.- Customized TPM for varied conditions, yielding highly effective programs.- Utilized FMEA, elevating reliability by 20% and reducing critical failures.- Supported the Implementation of predictive maintenance, achieving a 30% MTTR reduction.

Johannesburg, Gauteng, South Africa

Served as Operations Director at Ukunweba Services, a Female-owned B-BBEE Level 1 EPCM Company operating within the South African market.Key Responsibilities and Achievements:- Led and directed all Engineering, Procurement, Construction, and Management (EPCM) operational activities.- Formulated and executed strategic plans to drive company growth, operational excellence, and project success.- Oversaw end-to-end project lifecycles, from planning and execution to monitoring and completion.- Collaborated closely with clients, stakeholders, and cross-functional teams to ensure project alignment and satisfaction.- Managed resource allocation, optimizing staffing levels and skill utilization to meet project requirements.- Developed and implemented effective risk assessment and mitigation strategies to ensure project resilience.- Innovatively streamlined operational processes, resulting in enhanced efficiency and productivity.- Played a key role in identifying and pursuing new business opportunities, contributing to company expansion.- Ensured full compliance with B-BBEE regulations, promoting diversity and inclusivity within the organization.

Johannesburg, Gauteng, South Africa

Led as Maintenance Engineering Manager at Alstom (Gibela Rail), overseeing TSSSA Engineering at the Project level. Managed a diverse range of technical and engineering functions to ensure operationalexcellence.Key Responsibilities and Achievements:- Directed a high-performing technical support team and served as the central help desk for engineering-related matters.- Orchestrated depot engineering and support engineering activities to optimize maintenance processes.- Championed Reliability, Availability, Maintainability, and Safety (RAMS) strategies for project success.- Led and facilitated reliability growth initiatives to enhance product performance and customer satisfaction.- Orchestrated comprehensive maintenance engineering activities, optimizing asset lifespan and reliability.- Managed Integrated Logistics Support (ILS) functions, ensuring efficient and effective asset maintenance.- Oversee technical support agreements with Alstom PU’s (Product Units) and suppliers, fostering collaborative relationships.- Successfully managed obsolescence issues with Alstom PU’s and suppliers, ensuring continuous operational readiness.- Developed a strategic staffing and planning forecast that encompassed all five depots and central engineering functions underthe project's contractual agreement. - Executed Train Life Services (TLS) deliverables as part of ILS workpackage, ensuring seamless operations.- Managed a department budget of 1,000,000 engineering hours spanning 19 years of the TSSSA Project.- Collaborated with cross-functional teams to ensure project, QCD, and contractual (Quality, Cost, and on-time Delivery) alignment.

Johannesburg, Gauteng, South Africa

Served as a Maintenance Engineering Leader at Alstom (Gibela Rail), responsible for overseeing the entire Maintenance Engineering department. Directed all activities related to the production oftechnical information, including Works instructions, Maintenance instructions, Maintenance task analysis, Maintenance Master Data Technical training material, and training modules. Ensured alignmentwith stringent requirements such as specifications, test procedures, modification instructions, maintenance and safety instructions, technical reports, and engineering standards.Key Responsibilities and Achievements:- Led a team of 6 direct reports, including 5 skilled Maintenance Engineers and 1 Maintenance Support Engineer.- Orchestrated the creation of comprehensive Works instructions, Maintenance instructions, and Maintenance task analysis, enabling efficient and safe maintenance operations.- Ensured meticulous adherence to specifications, test procedures, and engineering standards, resulting in consistent quality and reliability of technical documentation. - Collaborated cross-functionally to develop modification instructions that optimized equipment performance and reliability.- Crafted detailed maintenance and safety instructions that prioritized the well-being of personnel and the integrity of the equipment.- Produced technical reports to provide actionable insights and facilitate data-driven decision-making.- Championed a culture of precision and excellence within the Maintenance Engineering department.- Played a pivotal role in enhancing operational efficiency and minimizing downtime through effective documentation practices.- Fostered a collaborative and knowledge-sharing environment, empowering the team to excel in their roles.

Steelpoort, Limpopo Province

Served as an accomplished Engineering Superintendent in the Instrumentation & Control department at Glencore (formerly Xstrata Lion Ferrochrome). Led pivotal roles in programming (softwareengineering) and instrumentations, ensuring operational excellence in a dynamic industrial environment.Key Responsibilities and Achievements:- Oversaw the Programming (Software Engineering) and Instrumentation departments, orchestrating a team of professionals dedicated to maintaining operational efficiency and reliability.- Managed a diverse department budget totaling R23 million in OPEX (Operating Expenditures) and R6 million in CAPEX (Capital Expenditures) projects.- Successfully coordinated complex instrumentation projects across multiple areas, including Furnaces Lion 1 + 2, Premus Lion 1 + 2, and Raw Materials and Final Product Lion 1 + 2.- Directed programming efforts in support of operational systems for Furnaces Lion 1 + 2, Premus Lion 1 + 2, and Raw Materials and Final Product Lion 1 + 2.- Led a skilled team, including 6 foremen, 22 instrument Techs/Mechs, 4 artisan assistants, and 2 Maintenance Planners, fostering collaboration and driving excellence.- Spearheaded initiatives to optimize equipment performance, enhance reliability, and ensure adherence to safety protocols.- Played a central role in coordinating and executing critical maintenance and repair activities, minimizing downtime, and enhancing overall production efficiency.- Developed and forecasted staffing plans to accommodate plant expansions, ensuring adequate resources for future growth and operational demands.- Leveraged technical expertise to drive continuous improvement, contributing to the achievement of operational goals. - Collaborated cross-functionally to support the organization's commitment to safety, quality, and environmental standards.

Durban, South Africa

Served as a Section Manager overseeing Projects, Training & Development at Toyota South Africa Manufacturing, a role pivotal to enhancing operational excellence and continuous improvement withinthe Plant Maintenance Engineering departments (Assembly Plant).- Contributed to Toyota's renowned reputation for quality and innovation, upholding the company's unwavering commitment to excellence.Key Responsibilities and Achievements:- Managed and coordinated a diverse portfolio of Projects and Training/Skills Development initiatives aligned with Toyota's renowned philosophy of continuous improvement.- Led a high-performing Projects and Training/Skills Development team, including a Maintenance Planner, Middle Shift Maintenance Team (1 Foreman, 3 Multi-skilled Artisans), Goshi (Special Projects) Team (1 Team Leader, 2 Multi-skilled Artisans), 2 Technical Specialists, and 23 Apprentices.- Successfully directed Quality Circle activities, fostering a culture of collaboration and innovation among maintenance professionals.- Administered an annual project operation budget ranging from R2 million to R3 million, strategically allocating resources to maximize efficiency and impact.- Championed cost-saving initiatives, playing a pivotal role in optimizing expenditures while driving exceptional project outcomes.- Collaborated cross-functionally to develop and execute training programs that empowered team members with the skills and knowledge essential for superior performance.- Coordinated middle shift maintenance operations, optimizing efficiency, and minimizing disruptions in collaboration with the Middle Shift Maintenance Team.- Nurtured a culture of continuous learning and improvement, aligning with Toyota's commitment to excellence.- Supported the organization's quest for operational excellence through meticulous project management and streamlined training approaches.

Durban Area, South Africa

Served as a distinguished Technical Specialist specializing in Automation & Control at Toyota South Africa Manufacturing, contributing to the seamless operation of the Assembly Plant throughexpert technical support, project management, and energy management initiatives.Key Responsibilities and Achievements:- Provided senior technical support for Assembly Plant maintenance operations, serving as a vital resource for resolving complex technical challenges and ensuring uninterrupted production.- Collaborated closely with the Engineering departments, delivering essential project support to enhance equipment reliability, efficiency, and performance.- Championed energy management initiatives, optimizing energy usage and contributing to the organization's commitment to sustainability and cost-efficiency.- Led the project management of new facilities and equipment introductions, orchestrating successful implementations from inception through to commissioning.- Played a pivotal role in providing technical training and support to plant maintenance operations teams, equipping them with essential skills for effective equipment management.- Spearheaded the development of plant technical dojo's, creating an environment for continuous learning and skill enhancement among maintenance teams.- Contributed to the successful construction and commissioning of new IMV and Corolla manufacturing facilities, ensuring seamless integration and optimal performance.- Participated in offshore Factory Acceptance Tests (FATs), validating the functionality and reliability of new automation and control solutions for manufacturing facilities.- Demonstrated unwavering commitment to operational excellence and quality assurance, upholding Toyota's renowned standards and reputation.- Supported Toyota's dedication to innovation and technological advancement, harnessing automation and control expertise to drive efficiency and productivity.

Durban Area, South Africa

Served as a dedicated Technical Expert specializing in Automation & Control at Toyota South Africa Manufacturing, providing crucial maintenance shop floor technical support on rotational shifts. My roleencompassed project support for assembly plant production, maintenance, and engineering departments, and included offshore Factory Acceptance Test (FAT) support for control solutions.Key Responsibilities and Achievements:- Provided essential maintenance shop floor technical support on rotational shifts, ensuring the seamless operation of the Assembly Plant and prompt resolution of technical issues.- Collaborated closely with assembly plant production, maintenance, and engineering departments, delivering expert project support to enhance operational efficiency and reliability.- Played a pivotal role in offshore Factory Acceptance Tests (FATs), contributing to the validation of control solutions for manufacturing facilities located outside the home country.- Demonstrated exceptional technical prowess and problem-solving skills, contributing to the optimization of equipment performance and production processes.- Actively engaged in identifying opportunities for process improvement and efficiency enhancement, aligning with Toyota's commitment to continuous improvement.- Upheld Toyota's renowned standards for quality and excellence, ensuring that all technical solutions met or exceeded established benchmarks.- Supported the assembly plant's dedication to innovation and technological advancement, leveraging automation and control expertise to drive productivity and operational success.

South Africa

Served as a dedicated Medical Technician at Romic Medical Systems, contributing to the maintenance and technical support of a range of medical instruments and equipment, including X-ray, 2D & 3DUltrasound, spirometry, and ECG systems. My role encompassed a diverse array of responsibilities, from equipment maintenance and quality testing to technical training, sales support, and businessdevelopment.Key Responsibilities and Achievements:- Provided essential maintenance and technical support for a variety of medical instruments and equipment, ensuring optimal functionality and reliability of critical healthcare devices.- Specialized in the maintenance and support of X-ray, 2D & 3D Ultrasound, spirometry, and ECG systems, contributing to the delivery of accurate diagnostic and patient care solutions.- Engaged in the build and quality testing of 3D Ultrasound systems, contributing to the precision and accuracy of imaging technologies in medical diagnostics.- Conducted thorough equipment and instrument field testing, aligning with industry standards and regulatory requirements to ensure patient safety and diagnostic accuracy.- Demonstrated medical equipment capabilities through effective demonstrations, contributing to informed decision-making by healthcare professionals and stakeholders.- Played a pivotal role in sales support and business development activities, nurturing client relationships, and contributing to the growth and success of Romic Medical Systems.- Led technical training sessions for medical personnel, equipping them with the skills and knowledge necessary for effective equipment usage and maintenance.- Engaged in functional testing to verify the proper operation of medical instruments and equipment, ensuring compliance with performance standards.- Managed inventory and asset registry, contributing to efficient equipment tracking, maintenance, and replacement processes.

Gauteng

During my five-month training at MTN Network Group, I gained practical insights and skills across key operational areas:Radio Maintenance:I gained a thorough understanding of the Mobile Cellular Network, participating in Routine Maintenance and Upgrades/Downgrades of Ericsson Radio Base Station and Transmission Equipment. I accompanied Radio Engineers to various sites, utilizing advanced test equipment and honing fault-finding skills.The Switch:I assisted in reconfiguring the MTN New Germany PABX System, learning about Switching Exchange Architecture, wiring procedures, and call routing within the Network. I also gained experience in monitoring 2Mb/s links used in the Mobile Telephone Network.Configuration and Repair Center:As an instrument technician, I constructed Ericsson Radio Base Station Cabinets (RBS200) to meet design specifications and regional network needs. I tested transmission equipment, utilizing high-level instruments like BSC UP SIM 2 and Racal Digital Radio Test Sets. I simulated field processes and managed equipment. Services and Management Center:At the Network Management Center, I observed the network's operations and adherence to procedures. I meticulously logged site activities, monitored alarms, and collaborated with Telkom to addresshigh-level faults.

Pretoria Area, South Africa

During my in-service training at Siemens Training Institute in Hatfield, Pretoria, I gained foundational skills and knowledge across a wide range of areas, contributing to my comprehensive understanding ofengineering and technology. The training covered various aspects, including:• Mechanical Skills• Wiring & Soldering Skills• Safety and First Aid• SHE Management• Project Management• Quality and Environment Awareness• Micro Controllers and projects• Fault Finding• PC Skills (Microsoft Office)• Radio Basics• Project Skills (Microsoft Project)• A+ Hardware & Software• Programming (Visual Basic Ver.6.0)• Soft Skills (Communication Skills)• Database Principles• Intro to Telecommunications & Advanced Telecommunications• Intro to Data Networks (N+)• Optic Fiber• UNIX/LINUX FundamentalsThis comprehensive training equipped me with a diverse skill set that would later prove invaluable in my professional journey within the engineering and asset management domains.

Durban Area, South Africa

Bachelor Of Science - Bsc, Informatics, Nqf 7

Informatics is the future—a bridge to all things useful Informatics harnesses the power and possibility of digital technology to transform.

Management Advancement Program (Map), Business, Nqf8

Graduated in the top 3 category for highest achievers. Management studies: group dynamics human resource management economics customer.

Btech, Electrical Engineering: Process Control And Instrumentation

TBC

Electrical Engineering : Process Control And Instrumentation, Electrical Engineering: Process Control And Instrumentation

ML Sultan Technikon: 2001-2003 National Diploma: Electrical Engineering- Light Current: Process Instrumentation

Nd, Electrical Engineering : Process Control And Instrumentation

Berea Technical College: 2000-2001

Matric, Secondary Education

SCHOOL ATTENDED: Dr. A D Lazarus Secondary PERIOD OF STUDY: 5 Years (1995 – 1999)