Wayne Barnes

Wayne Barnes Email and Phone Number

Operations Manager | Area Manager | 614-832-7496 | webarnes03@gmail.com @ Amsted Rail
Columbus, OH, US
Wayne Barnes's Location
Columbus, Ohio Metropolitan Area, United States
Wayne Barnes's Contact Details

Wayne Barnes personal email

About Wayne Barnes

Wayne E. BarnesPickerington, Ohio 43147614-832-7496 | webarnes03@gmail.comOperations Manager | Area Manager | Foundry ConsultantManufacturing professional providing over 13 years management of production and business development in manufacturing environments; including APQP, PPAP, molding, pouring, and finishing of steel castings for railroad, mining equipment, and mass transit. Extensive experience in improving safety, quality, productivity, and cost savings.Finishing Manager, High Volume Rail – Columbus Castings*Played crucial role in eliminating $2.5 Million in past due orders within 3 months of assuming position; saved $1.8 Million annually by reducing headcount by 40; reduced weekly overtime by 700 hours saving $2.1 Annually; cumulative savings of $3.9 Annually.Industrial/Mass Transit Foundry and Core Room Manager – Columbus Castings*Improved man hours per ton efficiency 15% while increasing volume from $10 million to $28 million in annual shipments; reduced scrap/rework by $500,000 improving consistency of parts using mold assembly diagrams for all industrial and mass transit molds; successfully achieved 992 days accident free for plant wide longest safety days record.Foundry Engineering Product Specialist – Columbus Castings*Critical role as a member of the implementation team for Odyssey ERP system, upgrading from mainframe system; undertook creation of mold assembly diagrams for consistency of casting production and improved quality; developed rigging and oversaw solid modeling while running solidification simulations for new parts as part of PPAP and/or APQP programs.

Wayne Barnes's Current Company Details
Amsted Rail

Amsted Rail

View
Operations Manager | Area Manager | 614-832-7496 | webarnes03@gmail.com
Columbus, OH, US
Website:
amstedrail.com
Employees:
1157
Wayne Barnes Work Experience Details
  • Amsted Rail
    Amsted Rail
    Columbus, Oh, Us
  • Columbus Castings
    High Volume Rail Finishing Manager
    Columbus Castings Oct 2015 - May 2016
    Coordinate casting finishing operations emphasizing safety, quality and delivery; accountable for performance of 9 salary and 180 hourly direct reports on 3 shifts in a 102,600 square foot department.Contributed to creation of and maintain operating budget, manage components and parts inventory by ordering to shipping schedule reducing inventory using just in time philosophy; create and adjust production schedule based on customer requirements; initiated and monitor metrics tracking mechanism for hourly production; supervise equipment maintenance; identify and respond to training needs.Equipment: Herman green sand molding line supported by core blowers and 3-600 lb/minute phenolic core mixers; industrial/mass transit foundry operating 2500 lb/minute, 1-600 lb/minute, and 1-300 lb/minute phenolic mixers; machining operations including 2 drill presses, turning lathes; environmental dust control unit and shot blast equipment.*Elevated quality scores by tracking accountability and coaching/disciplining employees; circulating shop floor and ensuring supervision was on the floor.*Lowered accident frequency enforcing safety policies and procedures.*Increased on time delivery and reduced component inventory through weekly meetings with purchasing and personally taking over ordering based on customer demand.*Lowered rework castings in hold areas from 800 to 100, reducing inventory by $610,000.*Eliminated $2.5 million in past due orders while maintaining current order demands by recognizing employees and increasing piece counts. Reduced head count by 40 and increased employees pay.*Reduced detention charges $1,200 weekly preventing missing shipments and idle truck fees waiting for product based on shipping schedule.
  • Columbus Castings
    Foundry And Core Room Manager, Industrial / Mass Transit
    Columbus Castings Nov 2009 - Oct 2015
    Supervised and oversaw 3 salary and 50 hourly direct reports in a 3 shift operation, responsible for safety, quality, and production of all Industrial and Mass Transit parts. Also specialty couplers and MRO parts, and knuckles. *Increased monthly production from $1.1 million to $2.3 million in product.*Coordinated $50,000 installation of new chemical control on 2500lb minute mixing unit; additionally, played critical role in installation of $350,000 new emission unit.*First Article through completion of 3 mass transit projects.*Start up and part of Caterpillar PPAP program for new parts.
  • Columbus Castings
    Various Positions With Columbus Castings
    Columbus Castings Apr 2003 - Nov 2009
    Foundry Engineering Product Specialist (February 2007 - November 2009)Production Scheduler (April 2005 - February 2007)Production Supervisor (December 2003 - April 2005)General Labor / Team Leader (April 2003 - December 2003)

Wayne Barnes Skills

Leadership Team Building Lean Manufacturing Industrial Engineering Root Cause Analysis Failure Mode And Effects Analysis Iso 5s Cast Fmea Process Improvement Steel Engineering Supervision Quality System Process Control Operations Management Manufacturing Castings Value Stream Mapping Manufacturing Operations Management Business Process Improvement Management Kaizen Staff Development Product Development Problem Solving Process Engineering Iso Standards Continuous Improvement Foundry Management Alloys Heat Treatment

Wayne Barnes Education Details

  • Training & Development
    Training & Development
  • Newark Senior High School
    Newark Senior High School
    Graduate Diploma With Honors

Frequently Asked Questions about Wayne Barnes

What company does Wayne Barnes work for?

Wayne Barnes works for Amsted Rail

What is Wayne Barnes's role at the current company?

Wayne Barnes's current role is Operations Manager | Area Manager | 614-832-7496 | webarnes03@gmail.com.

What is Wayne Barnes's email address?

Wayne Barnes's email address is we****@****way.com

What schools did Wayne Barnes attend?

Wayne Barnes attended Training & Development, Newark Senior High School.

What skills is Wayne Barnes known for?

Wayne Barnes has skills like Leadership, Team Building, Lean Manufacturing, Industrial Engineering, Root Cause Analysis, Failure Mode And Effects Analysis, Iso, 5s, Cast, Fmea, Process Improvement, Steel.

Who are Wayne Barnes's colleagues?

Wayne Barnes's colleagues are Eric Strozewski, Brenda Ross, Chris Brainerd, Tammy Bruton, Wesley Johnson, Christopher Barnes, Thomas Wille.

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