Wayne Boucher Email & Phone Number

Greater Boston Area

Designing of various commercial and medical products from conceptual to production phases, building and testing of prototypes, sourcing products from vendors and machine houses, and working with manufacturing facilities to get the products into production.

Greater Boston Area

Designing of coffee makers and coffee products. Duties designing for manufacturing of various products and coffee makers.

Greater Boston Area

Designing of chemical shaker trays and hand held medical devices for heart surgery. Duties include conceptual design, ergonomic design and industrial design of the products as well as building and testing of prototypes.

Greater Boston Area

Designing of lithium ion batter packs for electric vehicles. Machined parts, sheet metal parts and injection molded parts, producing drawings for China with strict Geometric dimensioning and tolerancing (GD&T) call outs to assure parts will fit and function.

300 River Park, North Reading Ma

Designing of mechanisms used in automated warehouse robots. Lifting mechanisms, motor mechanisms, machined parts, casted aluminum parts, sheet metal parts, plastic molded parts and pressure formed parts. Building and testing of prototypes and test fixtures to test the longevity and durability of parts.

25 Ater Street, Amesbury Ma

Designing of various items for customers in various fields from computer components, medical devices and hand held electronic devices. Duties often involved conceptual design and look of the devices as well and ergonomics of the devices.(Solidworks 2009)

Designing of parts and supports for military antenna systems that are vehicle and ship mounted.(Solidworks 2007)

Finding solutions for problems with current production lasers used for correcting cosmetic skin problems such as hair removal, tattoo removal and skin defects. Some of the problems addressed were air filtration redesign and retro fit for current systems, correcting problems with cryogen delivery and retro fitting current hand pieces, designing fixtures for assembly of products, designing of quick connect system for gauge insert on the hand pieces and building of prototypes(Solidworks 2008)

Conceptualizing and designing of headlamps used in surgery, designing injected molded parts used for the headset and designing of parts and mechanisms.(Solidworks 2007)

Designing of water chilling units used in the manufacturing industry, laying out piping based on the process and instrumentation diagram and designing sheet metal enclosures for the water chillers..(Solidworks 2008)

Designing of spinal implants and devices and tools used for implantation of the implants. The types of implants include fusion rods, disk replacement implants, dynamic stability implants, full motion implants and hardware such as screws and poly axial heads for implantation of the implants. Tools for the spinal surgery include devices to install screws and rods into patients, retractors for minimally evasive surgery, compressor / distractor devices, alignment tools, rod delivery devices, hand held tools and devices used during the surgery.(Solidworks 2006)

Designing of equipment used for an electro-magnetic aircraft catapult system. Equipment consists of EMI shielded and shock proof cabinets, sheet metal enclosures as well as machined enclosures, control systems and control panels for the maneuver and launch systems..(Solidworks 2006)

Designing of sheet metal enclosures for electrical components and designing of parts used in the drive trains of commercial hybrid vehicles..(Solidworks 2006)

Designing disposable leur lock valves used for administering medications, test fixtures and molds used for the valve housing and silicone mold. Responsible for specifying of materials, tolerance fits, machining of parts using milling machines and lathes needed for prototype designs and assembly of the prototypes.(Solidworks 2006)

Greater Boston Area

Designing of various items for customers in various fields from computer components, medical devices and hand held electronic devices. Duties often involved conceptual design and look of the devices as well and ergonomics of the devices.(Solidworks 2006)

Designing disposable water jet cutting devices used to remove disks in back surgery, test fixtures, tooling fixtures, assembly fixtures, molded plastic parts and small machined parts used in the devices. Responsible for specifying of materials, tolerance fits, machining of parts using milling machines and lathes needed for prototype designs and assembly of the prototypes.(Solidworks 2005)

Designing disposable endoscopic surgical devices for Gastroenterology surgery, Biliary devices, test fixtures, and assembly fixtures. Duties often involve designing of molded plastic parts as well as small machined parts and building of prototype designs including specifying materials and machining of some parts.(Solidworks 2005, AutoCAD 2002)

Designing of filtration systems for various food, medical markets and municipal water projects. Duties often involve producing process and instrumentation diagrams, finding information about pumps, pipes and valves for the system, routing of piping, valve layouts and control systems layout. (Solidworks 2004, AutoCAD 2004)

Designing of mechanical components used in motion control, Duties often included initial design concept, specification of parts and materials used in the design, creation of custom machined, sheet metal and plastic molded electrical connectors and parts, integration of parts to see it they will function with the new and pre-existing parts. Enclosures where designed with magnetic and radio frequency shielding for use in the MRI scanning units. Design is done by creating 3D parametric models of all the parts and assembling them in a 3D environment to move the parts and determine if the design will work. (Solidworks 2001 plus)

Designing of devices used in bloodless surgery that use a process of electro cauterizing. Duties often included initial design concept, specification of parts and materials used in the design, creation of custom machined and plastic molded parts, integration of parts to see it they will function with the new and pre-existing parts. Design was done by creating 3D parametric models of all the parts and assembling them in a 3D environment to move the parts and determine if the design will work. (Solidworks 2001)

Engineering and designing of devices used in the process of drawing optic fiber, producing glass performs for pre-draw of the fiber and general production and facility engineering. Many of the processes used high temperature components like high temp plastics, metals and graphite so I am familiar with most of these materials and have designed cooling systems for them. Duties often included initial design concept, specification of parts and materials used in the design, creation of custom parts, integration of parts to see it they will function with the new and pre-existing parts, procurement of custom machined parts, over seeing of assembly and installation of parts and devices and trouble shooting of new design. Design was done by creating 3D parametric models of all the parts and assembling them in a 3D environment to move the parts and determine if the design will work. (AutoCAD 2000, Solidworks 2001)

Designing of magnetic sensory probes and instruments for neurosurgery. (AutoCAD release 14)

Designing of steel staircases, railings doorways and other steel structures for commercial buildings. (Mechanical Desktop)

Designed and helped build first prototype Chlorine Dioxide producing unit for the company and first run production of the Chlorine Dioxide producing unit. Designs include pressure formed plastics, blow molded plastics, structural foam plastics, injection molded plastics, formed sheet metal, machined parts, piping, electrical diagrams and process and instrumentation diagrams. Assistance of prototype included milling of parts, assembling of units, wiring of units, fabrication of parts and brackets and running piping. (AutoCAD release 14, Office 97)

Generation of Custom Configuration Documentation for UNIX and VMS based main frame computer systems, producing drawings and diagrams for the manuals, programming of AutoCAD 14 menus for use in generating manual drawings, creation and maintaining of drawing for the AutoCAD menu. (AutoCAD release 14, DECwrite, Office 97)

Designing of water evaporation systems, sheet metal fabrication layouts mechanical design, updating and maintaining of the AutoCAD systems (AutoCAD release 14)

Designing of water purification systems, mechanical parts and mechanisms, process and instrumentation diagrams, piping layouts, wiring diagrams, system layouts and providing design support for the research and development department. programming of menus and setting up of cad stations (AutoCAD release 13)