Suresh Kumar.S Email & Phone Number

Bengaluru, Ka, In

New Britain, Ct, Us

Leading & Delivering Operational Excellence (OpX), Manufacturing Excellence (MfgX). by deploying Stanley Production System. Practice lead to deploy, deliver operational Excellence (OpX), manufacturing excellence (MfgX)) Ensure improvement actions are sustained across manufacturing & supply chain. creating a roadmap for capability building and complexity reduction in operation, Manufacturing value chain to improve people, process, product & profit with Advance technology, Smart manufacturing , Digital lean & Industry 4.0 core tools.Expert and hands-on Practice lead for Operational & Manufacturing excellence. Standardizing systems and processes, Value creation - project management office (PMO) with data and analytics, Upskilling talent and change managementSME in Engineering & Manufacturing in NPD / NPI for both Metal & Plastic | Plastic molding / Stamping dies | Metal Cutting tools | Tooling - Mold and Die | Special Purpose Machine & Accessories Building | Manufacturing process & System.SME - Digital Manufacturing : Hands on in modern manufacturing with CAD / CAM, Advance metal cutting plus Additive Mfg., connected Assets for effective Manufacturing, Advance technology to design plant , product - Engage Automation, Robotic, Vision inspection system, Tracking and Tracking & Connecting factory with IT / OT technology for Digital Factory. Establishing digital twin with specific relevant use cases of site and line digital performance management, predictive throughput / quality and maintenanceEdge device selection to create connected view across Manufacturing & Operations with IOT/OT sensors, Industry 4.0 technologies such as IOT, AI, Analytics and RPADrive Lean manufacturing with leading work systems based around TPM, lean, Kaizen etc. Working with Consumer goods, Industrial products, Automotive and High tech industrial products.

Fort Lauderdale, Florida, Us

Major Tasks and AccountabilityWorking as AME Manager focuses on Operation, Manufacturing and Automation Engineering . advanced manufacturing processes including Jig & Fixtures, Industrial IoT, Robotics to enhance profitability through enhanced productivity.Integrating automation with metal cutting CNC machine by selecting a suitable solution, process for high volume production, engineering support to high mix high volume production.Work as a subject expert (SME) for Machining / NPD / NPI / Tooling / fixture Design / DFM / DOE / develop a manufacturing process / Systems / Advance manufacturing Engineering support for Raw material selection and testing various process and Automate the current process. Lead from front on PPI method for CI, KAIZEN, Lean initiative. New product development process involves forging/ die casting /MIM/powder metallurgy product/additive manufacturing(AM) precision engineering parts for power tools. Design and manufacturing of various machining pneumatic and Hydraulic fixture and SOP-driven manufacturing process designCutting tool Selection & Application Support.Manage a process through Engineering Drawing and Document control, Change management.Analyzing the Improvement areas in the production process, e.g. casting, machining, injection molding, assembly etc. Automating current production processes by designing a complete automation solution for manufacturing system.Purchase, design - Special-purpose Machine to speed up production and cost down with better Process to ensure QCD / EHS.Identify and develop suppliers to deliver a solution.Prepare budgets and estimate overall costs for the system.Drive project to execute in a given time frame. Measure the progress after the project execution.

Fort Lauderdale, Florida, Us

Engineering Support to NPD / NPI & Mass Production,Process Optimization using Suitable system & Tool cutting tool Selection and Application support, Fixture Design, Manufacturing & Prove out

Zeeland, Mi, Us

Design and Build a Automation project an special purpose machine, process is combination of metal stamping, insert molding, cable insertion, component inserting, assembly and testing , final product is LED Lamp used in Automotive Industry, Hands on working knowledge on QMS, APQP,FMEA,MSA,SPC,PPAP.

Zeeland, Mi, Us

Design Automation solution & Build the Machine to prove it for high volume automotive components.Design & Build Special purpose machine for assembly equipment, tools and Fixture to Automate component manufacturing with engage various process , Material tending , Welding , laser marking & inspection.

As Manufacturing,Engineering Manager | Application & Sales supportSet up and Green field Manufacturing facility in China, In line with Germany,Manufacturing Cutting Tools,( Both Round and Square ) Carbide Tools, PCD Tools,Support production to improve product quality by identifying manufacturing issues, Developing cost-effective solutions, and overseeing successful implementation into production.Work with Production Associates to resolve manufacturing and quality problems related to methods, processes, tooling, equipment and product design. Ensuring regulatory compliance through Validation & Verification. Responsible for determining processes requiring validation, development of plans and analysis criteria, execution and final analysis and acceptance. Monitor and improve productivity, while ensuring all customer commitments are met in a timely, quality and cost-conscious manner. Sales & Application :Making Tooling Proposals for high end projects and single machine/component projectsCoordinating the marketing and technical/application support for three advance materials (CBN, Ceramics, and PCD)Internal co-ordination with Engineering Department for special tools.Technical discussions and proposal presentation to customers.Prove-out of tools in projects and high value applications.Carry out Process Mapping activities and Process Optimization activities to improve business.Technical support to Field Sales Engineers and Dealer Sales Engineers.Technical Training and Seminars for customers.Technical Training,New Product Training for Field Sales Engineers and Dealer Sales Engineers.Responsible for New Products trials & introductions in the region. Trouble-shooting, Customer complaint management

Manufacturing | Engineering | OperationSet up an Green Field project for PCD cutting Tools Manufacturing Project in India and China, Includes, Machine selection, procurement, technology transfer, Man power trainingImplemented successfully MES software, BAR – Coding System in Production, Implemented Successfully the Planning and Scheduling Software in the Manufacturing. Automated the Process of Monitoring and Tracking the every Work order in the Production.Handled many project in Purchasing high end, high value, and modern technology Machine tools From Europe which includes Technical evaluation, Prize Negotiation.Responsible for plant operations having 75 + people in shiftsRecruited, trained & mentored the entire team for all the functional DepartmentResponsible for Production /NPD / Purchase / Quality controlContributed to management in increasing the volume of production, Responsible for CAPEX budget planning & implementationSpecify and expedite planned maintenance routines on all production equipment and systems. Lead Compliance, as well as Environmental, Health & Safety efforts in support of plant goals.Driving LEAN manufacturing implementation Coordinate and exchange about production/ Industrialization/ method with the head quarter in Germany.

Coimbatore , Tamil Nadu, In

Head of Business unit responsible for P&L, Manufacturing Operation Engineering.Setting up an Green Field project for Manufacturing & Automated Assembly lineDesign and Manufacturing of Jigs , Fixture for CNC Machine and special cutting tools and preparing tooling layout, Mold Base, Mold and Die and High Precision Engineering componentsEstimating and Costing for Engineering Products, Creating Proposals for tools, cycle time estimation and process planning, DFM, DFA, Responsible for ISO – 9001 / TS 16949 System, Documentation, Internal Audits and Implementation.Enhancing productivity and optimum machinery usage by collaborating with various cutting tool manufacturers to incorporate latest developments in the field of cutting tools.Programming CNC Machining, turning centers in MASTERCAM – CAM Software.

Lisle, Il, Us

Worked as CAM programmer using software Master CAM and Solid Edge and proving the same on Machine like DMG, MAKINO, and FANUC for Precision Engineering components, Plastic Molds and Stamping Die.

CNC Machinist / CAM Programmer / Mold Maker

Worked in BPL Automation Limited ( Tool Room & Automation Division ) Manufacturing High precision Engineered products / Automation Accessories Design / Develop. Manufacturing Engineer in Tool Room - manufacturing Plastic mold and High Speed Stamping Dies Hands on Experience in Mold & Dies process and prove out.

Advanced Digital Transformation, Digital Transformation

Digital Manufacturing & Design Technology Specialization

Diploma In Metalcutting Technology, Certified Metalcutting Professional

Pgdba, Post Gradute In Business Adminitration

Certification, Chinese Language

Cad / Cam / Cnc Technology

Diploma, Mechanical Engineering