Part of startup team of new production line of wire rod casting and ingot casting .As a Shift In-charge responsible for whole shift production; supervising the production department to ensure production of non-defective products and enhancing the product quality. (work responsibility furnaces preparation, scrap melting , man power handling, wire rod production at 12-13MT/Hr, ensure availability of consumables, toobox talk , safety of each person working in area).Directing and assisting team members including operators and subordinates, assign responsibilities and monitoring their activities; achieving all the set targets including the product delivery on time as per the demand of customer Maintaining inventory to lowest possible.Implementation of process parameters to achieve target qualityMonitor processes & identify deviations towards process ensuring manufacturing of products meeting per-determined specifications and quality attributesAccountable for the housekeeping and safety prevention of the unit and also initiating 5S Plan on the shop floor (leading team for furnace and casting area) for smooth operations.Accountable for upgrading of SOP’s (along with HIRADec , ESIA according to change ) and related training to downstreamRepresenting department (WRM) for in various audits ( ISO , VSAP , PV etc)Accountable for all confined space works in area (WRM)Handled various projects for reducing the break-downs, rejection and improving the product quality.Member of team involved in various projects for reducing the break-downs, rejection and improving the product quality.Visiting customer end in case of any complain .

WRM(Aluminium) - Operation /Raw material planning and operation planning/ utility project, commissioning, operationsPart of project team establishing new production lines for billet casting , wire rod casting and utilitiesPart of startup team of new production line of billet casting and wire rod castingCoordinator of start up team of various utility plants (propane plant, argon plant, heavy fuel oil plant, compressor plant, nitrogen generation plant, soft water plant and cooling tower).Worked as area head of operation of utility department (work responsibility operating all utilities with any hindrance , training of new manpower, ensure the quality and amount of water, air, oil required in various lines, safety training and mock drills at hazard areas).Worked as shift in charge operation of wire rod casting (work responsibility charge and alloy preparation in furnaces, man power handling, wire rod production at 8-10MT/Hr, ensure availability of consumables).Working as area head of raw material and operation planning of cast house ( ensuring availability of raw material and plant specific consumables for production lines, keeping track of production cost, generating MIS related to consumption , coordinating between purchase , stores and production, development of new vendors, executing and coordinating the production plan given by sales team alloy specification wise, maintaining min-max level of inventory and following various inter and intra departments for same). Additional responsibility dross management and safety coordinator.

Shift Management & controlling the manpower and operations as per the Planning. To reduce the Material Loss in the shop floor.Preparation of Daily, Monthly & Long term Production plans.ReceDay to Day Co-ordination with plant w.r.t. raw material availability, vendor development & dispatches.Estimation of Material required and keeping record of itPreparation of Process ChartTo issue proper Instruction & Schedule to shop floor and to take proper steps, so that the job is executed in sche-duled time.Achieving the Production Target with less than the Budget given by Finance DepartmentCoordinating with the Sales Department & Customer Care Department for Achieving the Sales Targets as per the Customers Requirements in Excellent QualityWell versed in Manpower ControllingAssist in carry out the Month End Inventory of WIP in timely & accurately.Coordinator of team involved in activities like KIZEN, POKA-YOKA Member of TS approaching team

Meeting daily Production targets as per production plan.Overall plant developmentDaily discussion and Root cause analysis for scrap and reworkInventory managementProductivity Improvement by Optimum uses of resources.Implementation of KANBAN, & kaizen activitiesManaging work lineup on Press Shop, CNC turning shop, Hobbing line, Weld shop.Running program of educating the operators to improve the quality and controlling the rejection.Rework and red bin analysis. Daily discussion and Root cause analysis for scrap and reworkProduction and man power planning, scheduling and control seeking usage of available resources with higher efficiency.To initiate corrective and preventive action based on quality complaints.To ensure quick response to any problem relating to man, machine, material and method.Making machine loading chart.Recording and maintaining daily production data base.Plant lay out deign and skill matrix deign of the workersDesign and Development of material handling equipments like bin, pallets and trolleys etc.Giving job and safety training to the workmen to improve their efficiency.Enhancing TPM practice on shop floor.Generating monthly production and inventory report.Preparing daily MIS about the progress in the department.Monthly OEE calculation, Loss analysis and taking effective counter measure.Costing (manufacturing) of the products running in the department

Company Profile iYogi is an India-based multinational computer technology corporation that provides online technical support. iYogi is a leading provider of online subscription-based technical support services offered directly to consumers and small businesses across a wide range of computing and communications devices and software. iYogi's largest customer base is the United States, followed by the U.K., Canada and Australia. Job Responsibility Provide technical support and solving the technical problems faced by the customers related to Microsoft operating systems, installation of devices, network problem, PC optimization etc.Directly interacting with the customers and understanding there problem and preparing the road map to solve the problem for other internal departments.Educating the customer about devices, programs etcTaking the remote control of customer's computer for troubleshooting.

Summer Internship in TCA line