Yumer S. Email & Phone Number

Berlin, Deutschland

Defined and optimized production steps; implemented key production tools and machinery.Developed manufacturing instructions and trained production operators.Led the manufacturing team, ensuring high-quality output and efficiency.Translated technical drawings to cost-effective manufacturing plans, focusing on machining and assembly.Utilized problem-solving methodologies (5Why, 8D) to address and resolve quality issues.Managed Engineering Change Requests and led quality initiatives.Initiated and implemented Continuous Improvement Projects, collaborating closely with suppliers.Conducted systematic process analysis, monitored critical process parameters, and implemented improvements.Planned, executed, and evaluated Measurement System Analyses (MSA).Contributed to general process and technology improvement projects, driving innovation in manufacturing.

Bursa, Turkey

● Managing of assembly/machining lines which have new automated technologies (camera checks and sensors, high precision grinding, pneumatic leakage tests) equipped with core and high-tech.● Responsible of 30 super precise grinding machines,10 automatic measurement stations, 5 optic fine measurement machines and 8 visual inspection stations in Clean Room.● Lead a team of 5+ BC associates, educate the line teams to improve technical skills.● Coordination and utilization of total 500 k€ investment in 2020 and 2021. ● Reduce tool cost %5 in two years by performing 3 continuous improvement projects. ● Analysis production processes to define root causes and potentials to improve.● Define and implement measures to improve the production processes, production machines.● Reduce internal defect cost %8 in two years by performing 1 digitization project and 2 CIP.● Reduce internal defect cost of our customer %2 in 2021.● Increase productivity %3 (pcs/man-hour) by performing 2 continuous improvement projects.● Planning, calculation and implementation of technical projects in time chart of CIP.● Redefine process flow chart after relocation of the manufacturing lines.● Leading role to update and validation of FMEA and Control Plan.● Solve 3 quality problems, that last 10+ years, by using 8D problem solving methodology.● Create rapid solutions for daily production problems with Quality, Maintenance Departments.● Daily tracking of statistical process control characteristics via Power BI instead of QS-Statt. ● Create risk analysis and implement measures for non-capable 5 SPC characteristics.● Define Continuous Improvement Projects after analysis and compare the variants of technical development potentials.● Plan the execution of product and plant tests to implement Engineering Chances.

Bursa, Turkey

● Responsible of Gear Box production equipped with high-tech complex manufacturing environment.● Lead a team of 2 BC associates.● Reduce tool cost %6 in 3 years.● Coordination and utilization of tool cost budget of more than 1 Mio. €● Reduce internal defect cost of Housing manufacturing lines %20 by using QC-Story problem solving methodology.● Increase productivity %16 (pcs/man-hour) in assembly line by gain one workstation via workload balancing.● Contribute to new product optimization and industrialization for in-field-servicing to ensure continuous improvement for 5 components of Gear Box● Attending daily GENBA meetings to evaluate daily KPI results.● Implementing 5S in assembly lines.● Collaboration at KANBAN system for consumables and tooling materials.● Line and layout planning concerning efficiency and workplace ergonomics.● Conducting audits to ensure conformity of production to related internal and global standards.

Bursa, Turkey

• Design the manufacturing process of high tech gearbox components from concept phase to handover to operations.• Implement 3 CNC milling machines, 2 CNC lathe machines, 2 high precision dimensional measurement machines, 100+ mechanical measurement equipments.• Increase productivity %8 (pcs/man-hour) in assembly line by gain one workstation via workload balancing. Robot adaptations for operator savings. Design the tooling, elevators and gripper. Reduce investment %20 thanks to that know-how and home-made applications.• Increase capacity +%60 of Gear Box Housing Machining line by reducing the cycle time. Optimization the process parameters, combine the cutting tools, implement 1 CNC milling machine, balance the workloads of each machine.● Support and optimization of our in-process and product qualification measurement technology● Ensuring and systematically implementing new measuring processes at the interface between development and production● Procuring measuring systems● Creating the documents needed for production (e.g. work instructions and formulas)● Systematic process analysis and monitoring the critical process parameters● Planning, implementing and evaluating measurement system analyses (MSA)● Participation in general improvement projects within process technology and manufacturing

Bursa, Turkey

● Modify pneumatic/hydraulic power systems of 50+ units of manufacturing equipment.● Lead a team of 10+ BC associates to perform implementations. ● Design and develop the manufacturing equipments from concept phase to handover to operations for customers (Oyak-Renault, Ford, Honda, Toyota).

Bachelor Of Applied Science - Basc, Mechanical Engineering

Activities and Societies: Member of Swimming Club, Member of Robotic Applications Club

High School Diploma, Physical Sciences

Activities and Societies: Member of Chess Club, Member of Folk Dances ClubOne of the TOP10 high schools in Bursa