Zain Alam
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Zain Alam Email & Phone Number

Reliability - Asset Management - Predictive Maintenance
Location: Mississauga, Ontario, Canada 3 work roles
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Role
Reliability - Asset Management - Predictive Maintenance
Location
Mississauga, Ontario, Canada

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Zain Alam is listed as Reliability - Asset Management - Predictive Maintenance based in Mississauga, Ontario, Canada. AeroLeads shows a matched LinkedIn profile for Zain Alam.

Zain Alam previously worked as Maintenance Reliability Engineer at Suncor and Vibration Analyst at Vibtech Analysis Ltd..

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About Zain Alam

11+ years of hands-on experience in Rotating Equipment Maintenance, Vibration Analysis & Asset Management in the Oil & Gas and Petrochemical industries with strong focus on safety, reliability & continuous improvement.

3 roles

Zain Alam work experience

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Maintenance Reliability Engineer

Ontario, Canada

• Ensure safe & reliable operation of all assets across four oil terminals in the central operating region.• Champion and promote a proactive safety culture and ensure compliance of EH&S goals & objectives.• Provide technical support, troubleshooting and coordinate PdM and PM activities of on-site equipment.• Conduct RCFA on recurring equipment issues, identify bad actors and eliminate repetitive failures.• Perform equipment walkdowns, conduct on-site inspections, provide QA/QC support and ensure continuous improvement is delivered by refining on-going maintenance & reliability practices.• Initiate and execute reliability led MOCs, lead rotating equipment upgrades and new LRP strategies.• Review and update database in ALIM, ensure on-site changes are captured in drawing and documents.• Develop detailed technical work scopes for maintenance tasks and major rotating equipment overhaul.• Engaged in planning and safe execution of plant outages, shutdowns and turnaround activities.• Solid background in industry codes and standards related to rotating machinery.• Provide guidance, training and SME expertise to plant departments e.g. operations, planning, plant engineering, maintenance etc. to implement reliability plans and enhance quality of work scopes.

Aug 2022 - Dec 2023

Vibration Analyst

Aurora Ontario

• Collect & analyze vibration data on a wide range of industrial & commercial equipment serving refineries, petrochemical setups, power generation, pharmaceutical, manufacturing industries etc. within the G.T.A.• Database creation, modification and data management in Commtest Ascent.• Thorough knowledge of identifying issues for a broad portfolio of compressor units primarily for CIMCO Canada (e.g. Frick, Trane, Ingersoll Rand, Atlas Copco, Sullair, Weatherford, Mycom, Carrier, FES etc.)• Provided engineering expertise & professional consulting on plant rotating equipment and compressor systems giving reliability comments for continued service and fit for service recommendations.• Identify and resolve specific equipment issues using data-driven decision-making methodology.• Lead equipment major failure investigations and perform failure analysis and issue recommendations.• Provided consultancy for centrifugal & PD pumps (e.g. Armstrong, KSB, Flowserve, SPX, Grundfos etc.)• Reduce machinery vibration levels by identifying chronic issues and taking appropriate corrective action(s) like on-site balancing, laser alignment etc. as required.• Ensure implementation of reliability findings to minimize repair costs & maximize equipment lifecycle.

Aug 2019 - Aug 2022

Manager Mechanical Maintenance

Karāchi, Sindh, Pakistan

•Supervised and carried out inspections and major overhauls of GE Frame-I & III Gas Turbines and Siemens & Thermodyn Centrifugal Gas Compressors.•Ensured implementation of OEM standards & present solutions based on best engineering practices.•Third Up-rating of process gas compressors without technical assistance of OEM Siemens; with project completion in record time of 5 months and cost saving of around 2.5m USD.•Focal person for the implementation of QHSE Management System; ISO 9001:2015 (Quality), ISO 14001:2015 (Environment) & OHSAS 18001:2007 (Health & Safety)•Conduct LCA studies, develop monitoring programs and perform analyses of rotating equipment assets.•Successfully executed Revamping project of Siemens gas compressors worth 20m USD (F.Y 2013-15)•Provided specialized training and technical guidance on tools & components used in the major overhaul of rotating equipment to junior engineers, technicians, millwrights, pipe fitters etc.•Gather critical rotating equipment operating parameters from DCS, PIMS, operator logs, checklists etc., analyze equipment data for RCFA and set performance benchmarks on rotating assets.•Establish & maintain asset analysis database for Vibration Analysis, Infrared Thermography, Ultrasound Testing etc. ensuring all data, drawings & information are accurately updated in the system for analysis.•Perform technical review and facilitate Management of Change (MOC) process.•Develop & implement SOPs & work instructions for facility equipment.•Review and tracking of capital and general spares inventory thru SAP MMDM (~65,000 MRO items)•Experienced in managing projects related to plant expansion, procurement, installation and commissioning/ configuration of rotating and static equipment. Lead & contribute to HAZOP studies.•Negotiated service agreements with OEMs & non-OEM service providers for major repairs & overhauls.•Lead quarterly budget review meetings for effective CAPEX/ REVEX budget allocation & utilization.

Feb 2009 - Mar 2016
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What is Zain Alam's role at their current company?

Zain Alam is listed as Reliability - Asset Management - Predictive Maintenance.

Where is Zain Alam based?

Zain Alam is based in Mississauga, Ontario, Canada.

What companies has Zain Alam worked for?

Zain Alam has worked for Suncor, Vibtech Analysis Ltd., and Pakistan Petroleum Limited.

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