Assistant Manager - Body Shop
Current1. Led the management of Quality, Productivity, Cost, Innovation, and Health, Safety & Environment (HSE) KPIs for the Weld Shop, ensuring continuous operational excellence.2. Maintained and updated Standard Operating Procedures (SOPs), check sheets, and production process monitoring in compliance with Quality Management Systems (QMS).3. Successfully developed and managed annual departmental budgets for CAPEX and REVEX, driving financial efficiency.4. Led root cause analysis (RCA) initiatives to reduce weld shop defects, resulting in a 68% reduction in iron spatter generation and improved surface quality.5. Implemented cost-reduction initiatives using MS Excel and Power BI, achieving an annual cost savings of 5% per unit (PKR 62/unit) through consumption optimization and strategic sourcing.6. Drove the Weld Shop’s transition towards Carbon Neutrality, achieving a 22% reduction in energy consumption and cutting carbon emissions by 13.5 tons/year through the adoption of innovative welding technologies.7. Designed and executed real-time KPI dashboards using MS Excel and Power BI to enable data-driven decision-making, fostering operational transparency and agility.8. Ensured regulatory compliance with ISO 14001, 50001, GEMS, and OSHMS standards, successfully passing all audits and maintaining operational integrity.9. Prepared precise and actionable engineering estimates for large-scale projects, enhancing cross-functional collaboration and planning accuracy.10. Facilitated weekly strategic reviews with senior leadership through presentations and Genchi Genbutsu practices, enabling informed decision-making at all levels.11. Established and streamlined inter-departmental coordination with stakeholders, including the Paint Shop, Assembly Shop, Commercial, HSE, and Innovation teams, resulting in mutually agreed solutions and process optimization.