Zia Abbas Email and Phone Number
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Seasoned Plant Operations Lead with 16 years of diversified experience in managing operations of Utilities and Power plant, Ammonia and Urea Plant and PTA Purification Plant. Core strength is in Utilities and Power Plant Operations. Presently leading a team of 45 individuals, administering operations of gas turbines, steam turbines and water treatment facilities. Have successfully directed optimization and efficiency projects which have resulted in considerable capital and recurring savings. During these 16 years working for the country’s top firms, held roles in operations management, project commissioning and process engineering domains using my ability in optimization, management, and leadership with a strong focus on excellence and cost reduction.
Engro Polymer & Chemicals Ltd
View- Website:
- engropolymer.com
- Employees:
- 896
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Manager Operations Power Plant And UtilitiesEngro Polymer & Chemicals Ltd Apr 2024 - PresentPower Plant & Utility operations leader managing 45 team members and critical assets, including Gas Turbines, Steam Turbines, HRSGs, Boilers, and Water & Gas Supply systems. Key player in the Wastewater Re-vamp project at the Chlor-Vinyl Complex. Implemented Gas Turbine optimization saving $1M annually and led a Treasure Hunt Drive saving $100K through leakage control.Focused on enhancing training for 50+ engineers and operators, streamlining workflows, and driving data-driven decision-making through BI Dashboards. Committed to cost savings, operational excellence, and continuous improvement.
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Manager Production PlanningEngro Polymer & Chemicals Ltd Nov 2021 - Mar 2024Karāchi, Sindh, PakistanFormulated demand planning tools to align supply chain, sales, manufacturing, and finance, enabling informed decisions on raw material procurement, warehousing, and plant outages.Refined Turnaround and Partial Outage Planning, identifying de-railers and collaborating with Maintenance Planning, ensuring on-time completion of EPCL’s largest turnaround. Tracked plant vulnerabilities, providing insights for strategic CAPEX allocation. Led the implementation of automated batch management in SAP PP with IT support.
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Business Transformation LeadEngro Corp May 2018 - Nov 2021KarachiDesigned 700+ processes for SAP PP Module, enhancing transparency, control, efficiency, and customer experience. Accelerated EFERT’s month-end closing from 9 days to 24 hours, eliminating Excel-based reporting. Directed the successful implementation of an Authorization Matrix across all SAP modules with EY Consultants, presenting a design praised as an excellent solution. Led the development of a ticketing system for Go-Live and Hyper-Care periods. -
Shift Incharge Urea/Utilities And Ammonia PlantsEngro Fertilizers Ltd Nov 2013 - Mar 2018Daharki, District Ghotki, Sindh, Pakistan.Ensured safe plant operations, compliance with customer quality standards, and coordinated fixed cost control for the department. Led reliability improvements, boosting effluent treatment from 20% to 80%, preventing urea spillage, and addressing fire water system design issues. Drove $1.8M annual savings through energy optimization, including reducing steam consumption and improving gas/energy line-ups. Served as Emergency Squad Leader and earned top rankings in Leading Indicators, along with multiple Best Safety Captain awards. -
Shift Manger Utilities & Cogeneration PlantLotte Chemical Pakistan Limited Feb 2013 - Sep 2013Coordinated daily shift activities across off-loading, effluent treatment, boiler, power, cooling tower, and instrument air compressor areas, ensuring continuous utility availability to the base plant. Managed demin plant emergencies and troubleshooting, steered staff training on the Co-generation plant, and conducted safety, job cycle, and operational audits. Supported the implementation of HSE improvement plans, managed production records and loss accounts, and maintained ISO documentation for the department. -
Design & Commissioning Engineer Co-Generation Power PlantLotte Chemical Pakistan Limited Jul 2011 - Jan 2013Port Qasim KarachiLed vendor evaluations, engineering, and commissioning for a 42MW co-generation power plant, reducing variable costs by 15% and minimizing power imports. Managed process design, budget forecasts, and operational procedures, optimizing HRSG control for automated start-ups. Spearheaded training, safety initiatives, and performance guarantees, ensuring project success and achieving zero injuries on-site. Contributed to the seamless closure of the project, including detailed design reviews and procedure implementation.
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Process Support ManagerLotte Chemical Pakistan Limited Apr 2007 - Aug 2010Streamlined plant operations by analyzing costs, suggesting improvements, and assisting the Plant Manager with troubleshooting. Led feasibility studies, prepared datasheets, and calculated pressure drops for plant projects. Accelerated plant monitoring and optimization with ASPEN IP21 Excel Add-In, reducing analysis time to 30 minutes. Resolved steam breakthrough issue, preventing Criolis meter failure saving $1M in capital costs. Reduced product carryover in wastewater by 99% through process optimization, saving 0.8 ton/hr of product and $0.5M annually.
Zia Abbas Skills
Zia Abbas Education Details
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Chemical Engineering
Frequently Asked Questions about Zia Abbas
What company does Zia Abbas work for?
Zia Abbas works for Engro Polymer & Chemicals Ltd
What is Zia Abbas's role at the current company?
Zia Abbas's current role is Utilities and Power Plant Operations, SAP PP Module S/4 Hana, Production Planning, Production Manager, Production Optimization, Process Monitoring & Control..
What is Zia Abbas's email address?
Zia Abbas's email address is za****@****gro.com
What schools did Zia Abbas attend?
Zia Abbas attended Mehran University Of Engineering And Technology Jamshoro.
What are some of Zia Abbas's interests?
Zia Abbas has interest in Professional Networking, Travelling, Watching Movies, Political Literature, Reading Novels.
What skills is Zia Abbas known for?
Zia Abbas has skills like P&id, Petrochemical, Commissioning, Process Engineering, Pumps, Engineering, Chemical Engineering, Piping, Process Optimization, Aspen Plus, Feed, Hazop.
Who are Zia Abbas's colleagues?
Zia Abbas's colleagues are Irfan Bashir, Aqib Mehboob, Azka Javed, Maham Iftekhar, Aca, Nadeem Iqbal, Syed Sajjad Ali, Mobeen Arshad.
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Zia Akhter Abbas
Executive Vice President At The Citizens Foundation (Tcf) Responsible For Development | Passionate About Education For The Less PrivilegedPakistan5tcf.org.pk, ymail.com, rogers.com, gmail.com, gmail.com
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