Zisis Rousopoulos Email & Phone Number

Pune, Mh, In

Pune, Maharashtra

As the Managing Director of Dräxlmaier Group in India, my leadership embodies a harmonious blend of extensive management expertise and profound comprehension of the Indian business landscape. With experience spanning the establishment of cutting-edge R&D Centers and advanced factories, my journey with Dräxlmaier has been both expansive and transformative. By combining global best practices with localized strategies, I've positioned the brand to be an industry forerunner while fostering a culture of innovation and growth in one of the world's most vibrant markets.>> Key Responsibilities & Achievements <<◾Strategic Representation:» Serve as the primary face of the Draexlmaier Group in India, nurturing essential relationships with internal and external stakeholders.◾Operational Excellence:» Orchestrated an impressive surge in efficiency and a strategic reduction in operational costs, spotlighting India as a pivotal profit contributor for Draexlmaier in Asia.◾Expansion Initiatives:» Spearheaded the establishment of state-of-the-art R&D Centers and factories, reinforcing Dräxlmaier's commitment to innovation and excellence in India.◾Business Oversight:» Maintain comprehensive oversight of all operational, commercial, and legal facets of Draexlmaier's endeavors in India, seamlessly aligning vision with execution.◾Employee Development:» Drive employee growth through comprehensive training initiatives across managerial levels, cultivating a workforce equipped with top-tier soft skills.

Kulim, Malaysia

As the Factory Manager at DRÄXLMAIER Group's Malaysian plant, I took charge of a facility specializing in the production of interior modules for BMW. My holistic oversight spanned manufacturing, quality assurance, logistics, and compliance, ensuring that the facility met global standards while achieving operational efficiency and growth.>> Key Responsibilities & Achievements <<◾Operational Excellence:» Managed end-to-end plant activities to achieve consistent on-time deliveries, cost-effectiveness, and maintained unwavering quality standards.◾Strategy & Continuous Improvement:» Spearheaded continuous improvement initiatives across manufacturing domains, employing methodologies such as PDCA and Six Sigma.◾Compliance & Standards:» Ensured strict adherence to both internal and external guidelines, including EHS, internal compliance rules, and local and international regulations.◾Personnel Management:» Collaborated with headquarters and local HR for strategic personnel planning, ensuring the hiring of skilled and qualified professionals.◾Customer Relations:» Established and maintained strong relationships with key customers, providing technical support across production, logistics, quality, and project domains.◾Budget Oversight:» Formulated and managed the plant's budget in close cooperation with the head office, guaranteeing fiscal discipline and optimal resource utilization.

Vilsbiburg (Germany)

In my role as a Project Manager for Electrics at Draexlmaier GmbH, I facilitated seamless collaborations across pivotal departments, driving industrialization of products at a global scale. My expertise underpinned the manufacturing of top-tier automobile components that gained traction with elite automotive brands.Key Responsibilities & Achievements:■ Cross-Department Collaboration:» Orchestrated integrative projects involving departments like R&D, Industrial Engineering, Quality, and local manufacturing plants to achieve holistic product industrialization.■ Automotive Excellence:» Designed and implemented manufacturing concepts for automobile components, becoming a trusted supplier for industry leaders such as BMW, Mercedes, Tesla, Jaguar, and Porsche.■ Strategic Planning & Execution:» Designed and executed comprehensive business plans, factory layouts, project timelines, and schedules in alignment with inter-departmental visions.■ Financial & Resource Oversight:» Established rigorous project budgeting protocols, defined equipment specifications, and played an integral role in sourcing endeavors, ensuring adherence to fiscal targets.■ Manufacturing Leadership:» Delineated manufacturing blueprints, encompassing facets like investment strategies, personnel allocation, technology adoption, and machinery deployment.■ Supply Chain Management:» Acted as a linchpin in sculpting a robust supply chain for new projects, ensuring the timely availability of quality resources pre-SOP.

Plovdiv Bulgaria

At ABB, I channeled my multifaceted engineering expertise to drive operational improvements across geographies, and developed state-of-the-art manufacturing concepts, propelling ABB's production capabilities to new heights.>> Key Responsibilities & Achievements <<■ Manufacturing Expansion & Revitalization:» Conceived and executed a novel manufacturing concept, culminating in the establishment of a new factory in India with a workforce of 400+.» Spearheaded the transformation of an existing Bulgarian factory, enhancing operations, and streamlining production workflows.■ Operational Efficiency:» Introduced key metrics and factors to optimize Manufacturing layout, OEE, and production planning, significantly boosting overall productivity.■ Global Coordination & Standardization:» Collaborated with diverse business unit locations spanning Europe, Asia, and the Middle East, aiming to synchronize and elevate manufacturing and quality protocols.■ Process Excellence & Lean Implementation:» Conducted meticulous validation and verification of all manufacturing processes, ensuring the highest standards of quality and efficiency.» Championed the implementation of lean methodologies, resulting in streamlined operations and waste reduction.■ Localization & Resource Management:» Pivotal in the localization of an array of plastic and metal components, fostering cost efficiency and tighter quality control.

Bangalore, India And Heidelberg, Germany

As a driving force in ABB's engineering and quality management, I fostered the fusion of innovation with operational excellence. I played an instrumental role in launching cutting-edge manufacturing lines, instituting robust quality standards, and leading the establishment of a new manufacturing facility.>> Key Responsibilities & Achievements <<■ Manufacturing & Innovation:» Established two state-of-the-art semi-automatic manufacturing lines for MCB and RCCB products.» Pioneered design and implementation of semi and fully-automated manufacturing equipment, catalyzing a $25M+ investment.■ Quality Management:» Formulated and instituted QM Systems adhering to ISO standards, earning ISO certification for the new facility.» Led product approvals for various international markets, including India, the Middle East, and Africa, securing endorsements like VDE.■ Facility Establishment & Operations:» Led the blueprint creation for a Greenfield manufacturing facility, overseeing everything from infrastructure design to the inception of a maintenance tool shop.» Orchestrated the sourcing of manufacturing, office, and quality equipment, and was pivotal in supplier and partner selection for the new factory.■ Training & Development:» Conducted comprehensive training sessions, imparting knowledge on products, processes, and company standards to HODs and supervisors.■ Compliance & Safety:» Ensured adherence to EHS standards across the facility and construction sites, and led internal and external audits.■ Process & Infrastructure Development:» Facilitated the introduction of performance improvement measures across ABB India, while establishing robust documentation, process flows, QM systems, and IT infrastructure for the new establishment.

Heidelberg Area, Germany

In my role at ABB, I specialized in spearheading the development and implementation of advanced manufacturing processes for MCBs. My efforts culminated in the global adoption of semi-automated technology across diverse locations, ensuring ABB maintained its position at the forefront of manufacturing innovation.>> Key Responsibilities & Achievements <<■ Global Process Implementation:» Orchestrated the development and execution of automated manufacturing processes for MCBs, which led to the successful implementation of new semi-automated technology across five key global locations: Argentina, Bulgaria, India, China, and Indonesia.■ Optimization & Integration:» Sourced, integrated, and fine-tuned machinery, equipment, and manufacturing processes across ABB's production facilities, offering comprehensive support to local business units and bolstering operational efficiency.■ Design & Automation:» Conceived and executed world-class, fully automated manufacturing processes for MCBs, setting new benchmarks in productivity and reliability.» Pioneered a robust design for Requirement Specifications, ensuring suppliers consistently met ABB's exacting standards.

Freiburg Und Umgebung, Deutschland

During my tenure at Stryker Inc., I played a pivotal role in refining manufacturing processes, bolstering R&D operations, and steering the production of innovative medical surgery devices, particularly those enabling revolutionary 3D-navigated surgery.>> Key Responsibilities & Achievements <<■ Product Development & Industrialization:» Spearheaded the creation and validation of process plans and manufacturing layouts for newly unveiled products, ensuring streamlined production.» Collaborated closely with R&D, offering insights to craft products aligning with production standards and optimizing the design and manufacturing process of groundbreaking medical devices.■ Manufacturing Process Expertise:» Managed and optimized manufacturing processes and equipment, achieving operational excellence.» Led improvements in R&D operations, particularly for Stryker's German business segment, ensuring products were efficient, innovative, and market-ready.■ 3D-Navigated Surgery Innovation:» Pioneered the development of a medical device's design and manufacturing process, which became instrumental in enabling cutting-edge 3D-navigated surgeries.■ Quality Control & Compliance:» Championed the design of robust production processes, successfully earning key product approvals by meeting stringent reliability and quality standards.

In my role at Dasell GmbH, I championed transformative initiatives that revitalized production processes, amplified capacity, and bolstered product quality, playing a crucial role in metamorphosing a once loss-making business segment into a profitable endeavor.>> Key Responsibilities & Achievements <<■ Equipment & Capacity Enhancement:» Seamlessly integrated state-of-the-art equipment, resulting in a staggering doubling of production capacity and notable improvements in product quality.■ Operational Turnaround:» Orchestrated a comprehensive overhaul of machinery and operational processes, successfully transitioning a loss-making segment into a profitable one.■ Cost & Time Efficiency:» Implemented strategic manufacturing process improvements, which culminated in a reduction of manufacturing costs by over 15% and a lead time cut by 30%.■ Supply Chain & Manufacturing Optimization:» Led a dedicated team in enhancing the supply chain and refining manufacturing technologies, realizing significant operational efficiency gains.» Revamped the manufacturing processes, with a particular focus on spare parts production, introducing alternative methods and evaluating potential outsourcing opportunities.

Regensburg Und Umgebung, Deutschland

At Hansa Metallwerke AG, I steered a transnational manufacturing operation, overseeing two significant production facilities in Germany and the Czech Republic. My hands-on management approach, coupled with strategic foresight, was pivotal in optimizing operations, fortifying infrastructural capabilities, and significantly improving profitability margins.>> Key Responsibilities & Milestones <<■ Operational Leadership:» Steered production across Germany and the Czech Republic, managing a combined workforce of over 250. » Oversaw operations from capacity planning to inventory and work-in-progress optimization.■ Infrastructure Revamp:» Orchestrated a strategic shift of German production to Czech, enhancing efficiency and cost-effectiveness.» Directed a $5M+ upgrade, integrating advanced manufacturing technologies and equipment.■ Talent Management:» Spearheaded HR functions, from recruitment, training, to performance evaluations, molding a high-caliber team.■ Quality & Safety:» Ensured products surpassed customer specs; fostered a stringent safety-first culture.■ Financial Acumen:» Played a pivotal role in EBITDA growth, doubling profit margins for key product segments.■ Innovation & Collaboration:» Worked closely with R&D, integrating product and manufacturing improvements.» Advocated process enhancements, elevating production quality.■ Operational Excellence:» Balanced production with equipment maintenance, ensuring on-time deliveries and optimized machinery longevity.

Amberg, Germany

In my tenure at KKT GmbH, I played an instrumental role in establishing and optimizing production processes and supply chain operations. I spearheaded joint venture projects with industry giants like Audi and Siemens, swiftly progressing from a Production Controller to a Production Manager. My multifaceted role encompassed overseeing production facilities, managing supply chains, and developing strategic capacity plans.>> Key Responsibilities <<■ Joint Ventures & Production Set-Up:» Initiated and established a production facility in collaboration with Audi.» Founded and managed another joint venture production facility with Siemens in Poland.■ Production Optimization:» Strategically allocated products across three manufacturing facilities to maximize efficiency.» Managed day-to-day production activities, including manpower allocation, in the Siemens joint venture facility.■ Supply Chain Oversight:» Managed end-to-end supply chain processes, from material procurement to on-time deliveries.» Oversaw consignation stock at client factories, ensuring seamless operations.» Handled customer complaints and coordinated rework activities to maintain client satisfaction.■ Inventory & Capacity Planning:» Continuously monitored inventory levels to prevent stockouts or overstock situations.» Developed and implemented short to mid-term capacity plans, considering machine availability and manpower requirements.

Mba, Business Adminisrtation Including International Strategy & Marketing, Human Resources And Operations

►Master's Thesis: Organization Culture Change. ►Obtained MBA while working full-time as a Manufacturing Engineer and Production Manager.

Professional Diploma In Management (Dip. Mngm)

Certificate In Management

Professional Training In Industrial Business Administration

Business College

Advanced Business School Degree, Business Administration & Finance

This is a degree which is required for entering a higher education Institutions.

Qualifizierter Hauptschulabschluss, English & Business Administration

Hauptschulabschluss is a primary school qualifications which is required for professional training