Zul Azri Ibrahim Email and Phone Number
I am a mechanical engineer with over 10 years of experience in production engineering and process improvement, specializing in the manufacturing sector. My career has been centered around optimizing production processes, ensuring product quality, and implementing efficient systems to boost overall productivity.I have hands-on experience in leading teams and managing production operations in areas such as extrusion, rewinding, and injection molding. My focus has always been on delivering results through continuous improvement, whether it’s introducing automation to streamline operations or collaborating closely with quality teams to ensure high standards are met.I am skilled in process optimization, technical troubleshooting, and quality control, with a deep understanding of ISO standards and safety protocols. I take pride in building strong working relationships, fostering teamwork, and mentoring others to achieve their best potential.With a passion for innovation and efficiency, I look forward to contributing my expertise to companies that value continuous growth and development.
Fibertex Personal Care Group
View- Website:
- fibertexpersonalcare.com
- Employees:
- 213
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Production EngineerFibertex Personal Care Group Jan 2017 - Present- Developed, monitored, and optimized production processes to improve efficiency and product quality.- Collaborated with cross-functional teams to ensure seamless production operations and address technical challenges.- Conducted root cause analysis and implemented corrective actions for process and equipment issues.- Managed production documentation, including process instructions, reports, and standard operating procedures (SOPs).- Ensured compliance with safety regulations and industry standards during production operations.- Led continuous improvement initiatives aimed at reducing waste, enhancing productivity, and optimizing resource utilization.- Provided technical support to the production team, troubleshooting equipment issues and implementing solutions.- Evaluated and implemented new manufacturing technologies to enhance production capabilities and reduce costs.- Monitored production metrics, including cycle times, yield, and downtime, to identify areas for improvement.- Coordinated with the maintenance team to schedule preventive maintenance and ensure optimal equipment performance. -
Production SupervisorFibertex Personal Care Group Apr 2017 - Dec 2021Nilai, Negri Sembilan, Malaysia- Managed and supervised daily production operations, ensuring adherence to schedules and achieving output targets.- Monitored and optimized equipment performance, coordinating maintenance and troubleshooting to reduce downtime.- Enforced quality control procedures, ensuring products met company standards and customer specifications.- Led and mentored the production team, providing training and fostering a collaborative work environment.- Ensured compliance with safety protocols and regulatory requirements to maintain a safe working environment.- Managed raw material usage and stock levels, coordinating with procurement to ensure uninterrupted production.- Monitored and reported key production metrics, including yield rates, waste levels, and equipment efficiency.- Collaborated with cross-functional teams to ensure seamless production processes and timely product delivery.- Led continuous improvement initiatives to optimize efficiency, reduce waste, and enhance product quality.- Identified and resolved production-related issues to maintain consistent output and meet production goals. -
Production EngineerIchikoh Industries Jun 2013 - Mar 2017Nilai, Negri Sembilan, Malaysia- Take the lead production progress by daily basis- Make a schedule for production based on customer requirement- Accomplishes manufacturing staff results by communicating job expectations; planning, monitoring, and appraising job results; coaching, counselling, and disciplining employees; initiating, coordinating, andenforcing systems, policies, and procedures.- Maintains staff by recruiting, selecting, orienting, and training employees; developing personal growthopportunities using Ichikoh Production System Tools (Magic Square)- Maintains work flow by monitoring steps of the process; setting processing variables; observing controlpoints and equipment; monitoring personnel and resources; studying methods; facilitating corrections tomalfunctions within process control points; initiating and fostering a spirit of cooperation within and between departments.- Completes production plan by scheduling and assigning personnel; accomplishing work results; establishing priorities; monitoring progress; revising schedules; resolving problems; reporting results of the processing flow on shift production summaries.- Maintains quality service by establishing and enforcing organization standards.- Ensures operation of equipment by calling for repairs; evaluating new equipment and techniques.- Provides manufacturing information by compiling, initiating, sorting, and analyzing production performance records and data; answering questions and responding to requests.- Maintains safe and clean work environment by educating and directing personnel on the use of all control points, equipment, and resources; maintaining compliance with established policies and procedures.- Maintains working relationship with the union by following the terms of the collective bargaining agreement.- Resolves personnel problems by analyzing data; investigating issues; identifying solutions; recommending action. -
Process EngineerSunplas Industries Sdn. Bhd. Jan 2011 - Apr 2013- Monitored all production activities in the secondary process, overseeing operations across three sections: Pad Printing, Hard Coating, and Sputtering.- Prepared daily defect monitoring reports for all sections involved in the secondary process to ensure quality control.- Led the MFG.2 Technical & Engineering Section as Head, providing technical support and engineering solutions.- Implemented process improvements, transitioning manual secondary processes to semi-automated or fully automated systems.- Served as a member of the Emergency Response Team, ensuring preparedness and safety protocols.- Completed training in ISO 14001 Standard Interpretation, ISO 14001: 2004 Internal Auditing, ISO/TS16949: 2009 Awareness, and ISO 14001: 2004 EMS Aspect & Impact Analysis. -
Internship TraineeExis Tech Sdn Bhd Jun 2010 - Aug 2010- Assembled, labeled, and packed mechanical parts to ensure accurate and efficient production.- Performed basic electrical tasks, including soldering and simple wiring, to support production processes.- Assisted in store department operations, including picking stock, packing products, and organizing storage. -
Qa/Qc TechnicianVenture Diecasting Sdn Bhd Sep 2006 - May 2007- Monitored the quality of purchased parts and evaluated vendor performance to ensure compliance with standards.- Liaised with customers and vendors to resolve any quality-related issues effectively.- Managed non-conforming parts throughout the production process until final delivery to the customer.- Served as a Steering Committee member for ISO 9001:2000 implementation and compliance initiatives.
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TraineePmt Industries Sdn Bhd Jan 2005 - Apr 2005- Serviced and repaired various machines, including palm oil separators, decanters, and Alfa-Laval purifiers.- Performed welding and filing on machine components to ensure proper functionality.- Operated sandblasting equipment for cleaning and surface preparation of machinery.
Zul Azri Ibrahim Education Details
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Sekolah Menengah Teknik SegamatTechnical Science
Frequently Asked Questions about Zul Azri Ibrahim
What company does Zul Azri Ibrahim work for?
Zul Azri Ibrahim works for Fibertex Personal Care Group
What is Zul Azri Ibrahim's role at the current company?
Zul Azri Ibrahim's current role is Experienced Mechanical Engineer | Production & Process Optimization Expert | Quality Control & Continuous Improvement Specialist.
What schools did Zul Azri Ibrahim attend?
Zul Azri Ibrahim attended Universiti Tun Hussein Onn Malaysia, Politeknik Sultan Salahuddin Abdul Aziz Shah, Sekolah Menengah Teknik Segamat.
Who are Zul Azri Ibrahim's colleagues?
Zul Azri Ibrahim's colleagues are Susanne Fonseca, Ai’zat Haiqal, Enoc Ayende, Aizuddin Mokhti, Mohdjuainynor Juainy, Anbarasan Ulahanathan, Pernille Naja Rendal Kjær.
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