Şenol Yüksel Email and Phone Number
Experienced Plant Manager with a demonstrated history of working in the automotive industry. Strong operations professional skilled in ISO 14001, Lean Production Management, Value Stream Mapping, Failure Mode and Effects Analysis (FMEA), and ISO/TS 16949.
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Production Management CoordinatorKarsan Automotive Feb 2021 - PresentNilüfer, Bursa, Türkiye -
Production ManagerKarsan Automotive Oct 2010 - Jan 2021Bursa, Turkey2015 – Present -- Product HMC H350 Bus, Van, Truck ( 10 W/C & 209 B/C )• Management of Plant which have production capacity of 50k vehicles per year and 45k m2 closed area • Lunching H350 on time and reaching quality & manpower targets in 4 months • Installation of H350 production lines Welding: 45 stations with 60 welding robots, 100% automation, 25 M€ investment Paint : Adding 3 paint robots for top coat application station. 2 M€ Assembly : Fully automatic single slut trim, friction drive mechanic and double slut final assemly lines, 10 M€ investmentBefore 2014 -- Products ; J10, Peugeot Partner, Renault Truck ( 9 W/C & 450 B/C )• Manegement of body, paint and assembly plants production ( around 78,000 vehicles )• Manegement of cost reduction and quality improvement activities (45% improvement in manhour)• Manegement of safety and risk activities (analizing and establishing action plans)• Manegement of lean production system deployment S Safety Improvement Q Quality Improvement C Cost Reduction D Delivery on Time (Production on time & Project Management) M Moral & Motivation (Line Manegement, Learning Org., Manegement by KPI’s, Lean Evolution) -
Bus Production AdministratorKarsan Automotive Jun 2010 - Oct 2010·Production of prototype buses (Bredamenarinibus) -8m public bus CNG -12m public bus Diesel·Management of Press & Die Plant Outsource (14 presses, 500 die sets ) -
Pres And Die Shop AdministratorKarsan Automotive 2006 - Jun 2010·Management of Press & Die Plant ( 9,000 m2, 3 press line up to 1,250 ton, 3 CNC M/C, 6,000,000 € departmental annual budget including labor cost)·Production responsibility of stamping (3,600,000 parts/year capacity) and die production (40,000 hours/year capacity)·“Cost Control & Reduction Management” (% 15 saving in indirect materials, %10 saving in energy consumption in 2009)·“Safety Standardization” – 6 Stops Implementation is completed as of 2008·Standardized Work Establishment, Kaizen Circles-PDCA Cycles Implementation·“Productivity Improvement” by using Kaizen without any investment (% 20 improvement in Doblo parts)·“Built-In Quality System” establishment and management in all divisions ·Implementation of 5S, TPM, Poka Yoke in all divisions·Quality Assurance Management of Press & Die Plant ( ISO 9001-14001-16949-18001 )·ERP WIP responsibility Projects 2007 Peugeot J9 New Steel High Roof / New Steel Parts Project Leader -- 10 parts, 7 die sets was finished in 5 months as scheduled with cost of 0.6M€ (1/3 of supplier price) 2008 Elongated Partner 1PLC / Project Leader (managed 4,500,000 € as project budget) -- Leading all activities, scheduling and budget follow up 2009 Elongated Partner 1000kg / Steel Parts Project Leader (project budget; 0.5M€) -- 18 parts, 12 die sets was finished in 4 months -
Body Shop Senior ResponsibleKarsan Automotive 2004 - 2006·Menagement of Body & Welding Plant (12,000 m2 closed area, 2 production line, 141 b/c operators, 11 T/L, 1 eng)·Production responsibility of Peugeot/Citroen and J9 Vehicles ( in total 46,000 veh/year capacity)·Analysis and improving operators skills; multiskill table prepared end used 1-3 rule.·Managing cost reduction, quality, capacity and productivity improvement activities (manxhour from 10 to 5.6 in M59 line)·ORACLE ERP implementation project (9 months in 2003; Flow Production Module Key-User) succeeded on time·Jishuken Project in Paint Plant : Reducing “Cost for Paint Rework & Quality Tasks” (% 15 reduction in cost in paint plant)·ISO 14001 & ISO 9001:2000 Body & Welding responsibility·Lunching of Boxer/Ducato (Bodyshop project leader)·Establishing Double Arm 3D Measuring Machine (DEA); installation, commissioning, programming and training -
Body Shop ResponsibleKarsan Automotive 2001 - 2004 -
Body Shop Production EngineerKarsan Automotive 1999 - 2001 -
Ppap SupervisorCoşkunöz Holding 1997 - 1999·Management of PPAP activities – Prepared 16 PPAP files for OPEL Astra·Preparation of control plans and inspection instructions for new parts -142 Control Plan and 198 inspection instruction were prepared·Established SPC & Capability Analysis System in serial production·QS 9000, ISO 9000 , AQAP4, VDA6, EAQF certificates were acquired -
Qa EngineerCoşkunöz A.Ş. 1994 - 1997·Management of the 3D measurement activities,·Production control executive for Opel, Renault, Mercedes & Isuzu parts,·Preparation of the inspection instructions,·Management of the customer complaints.
Şenol Yüksel Education Details
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Mechanical Engineering -
Bursa Tophane Teknik LisesiMakina Ressamlığı -
Tophane Teknik Lisesi BursaMakina Ressamlığı
Frequently Asked Questions about Şenol Yüksel
What company does Şenol Yüksel work for?
Şenol Yüksel works for Karsan Automotive
What is Şenol Yüksel's role at the current company?
Şenol Yüksel's current role is Karsan Automotive şirketinde Production Management Coordinator.
What schools did Şenol Yüksel attend?
Şenol Yüksel attended Orta Doğu Teknik Üniversitesi / Middle East Technical University, Bursa Tophane Teknik Lisesi, Tophane Teknik Lisesi Bursa.
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