More than 10 years customer quality related experience in MEMS sensor and automotive electronics industry. 2 years of MEMS sensor supply chain management. 2 years of MEMS sensor new product project development experience. Master 6 sigma and automotive 5 tools(APQP FMEA SPC MSA PPAP).
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Program ManagerQst Corporation May 2019 - Present中国 上海市 浦东新区
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Customer Quality ManagerAnji Microelectronic(Shanghai)Co.,Ltd. Nov 2017 - PresentShanghai1. Customer Complaint HandleHandling customer suspect slurry caused failure investigation process. Organize company resources and investigate inline process data and CoA data. Align with company internal and provide customer investigation results on time. If confirmed slurry caused failure then follow 8D problem solving process to improve. During investigation and 8D problem solving process the most contribute is organize the team and review investigation result before submit to customer. 2. Customer SurveyHandle customer survey for ESH and quality system, quality and supply chain risk control. Collect the information of company internal. Review and communication with company internal to confirm result then submit to customer. 4. PCN HandlingGenerate the preliminary version of PCN report. Organize cross function team review then update PCN report. Do presentation to customer and clarify PCN.Finally get PCN closed.
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Operation ManagerSenodia Jul 2015 - PresentShanghai Suburb, China1. Supplier chain management:1.1 Set up relationship with wafer fab and assembly house worldwide and based on current situation negotiated at price lead time payment term and delivery term. Try to get the advantage from suppliers. Current supplier is wafer fab (MEMS and ASIC CMOS) and assembly house (Package type WLCSP LGA QFN BGA).1.2 Make operation plan with company VP and responsible for implementation. Report regularly (Daily and weekly)1.3 Make cost down plan and implement. Hold the cost down project. Usually find a competitive vendor and try cost down plan (usually do product qual and package qual). Production capacity is also considered. 1.4 Set up sales forecast and operation shipping records database and do analysis monthly. Base on analysis result and negotiate with sales for monthly stock. To minimize the cash occupation. 1.5 Take charge for supplier monthly and yearly rating. Keep competitive vendor and weed out not appropriate vendors. (Usually from OTD price quality and service) 1.6 Take charge of vendor development evaluate and do on site audit with quality and engineering department. 1.7 Continue improve operation system and update and approve SOP of operation department to make it lean(work less but do more)In the progress of negotiate with vendors it is important to use unequal exchange value.This will easily make some kind of agreement. 2. Production planning management 2.1 Base on 6 months rolling forecast of sales department provide make stock plan and plan every stage schedule (wafer fab shipping schedule and assembly schedule) 2.2 Daily review WIP in subcontractor and focus on process will be delayed and communicate with supplier to minimize the effect. Also communicate with sales if no stock and shipping schedule possibly delay. As the manager it is very important to make the operation system implement per definition of SOP. It is only way to avoid saving fire most of time. Monitor operation system weakness and try to improve. -
Project ManagerSenodia Jul 2016 - Nov 2017Shanghai Suburb, China1. Per market information and SWOT analysis result choose the project will have net profit (Gross margin will over 40%). After project approve try to get the resources from management layer. The key point of this phase is try to make market analysis objective and reasonable or this kind of project will not bring profit to company but occupy resources.2. According to market strategy of company make milestone schedule target(Prototype、ES、qual lot、mass production) with cross function team. Per milestone target to make the schedule for every phase. Also make quality insurance plan and money investigate plan. Assign special job to owner. For project key process there should be backup plan and emergency handling plan. Implemented the plan already make. Prevent job should be done in advance to prevent issue happen. This will also reduce project engineering change. 3. Follow up and weekly review if project was implemented as schedule. Predict the process possible delay and take the action to avoid. If necessary get the support from management layer. 4. Weekly report the rate of the progress and the items need management support. Summary the key process from management view. Report shortly.5. Communicate with subcontractor (wafer fab and assembly house) what we need support in advance. Minimize the risk (schedule delay and over investment) caused by miscommunicate with subcontractor. 6. Make product reliability test plan including reliability growth plan in ES stage and reliability certificate test. Find the lab if the item could not be done internally. In reliability test if failure found follow up FA process and quick get FA result. 7. Review design document (Process flow, DFMEA, simulation result, RDC test result, 3 lots reliability test result , control plan PFMEA、MSA、WI、BOM、KPI report、Yield analysis )with cross function team before process design finished and mass productionreview. -
资深客户质量支持工程师Senodia Jun 2012 - Jul 2015中国 上海郊区主要负责消费级陀螺仪、工业级陀螺仪和消费级地磁产品,主要客户为中国大陆手机厂商、欧美工业用户等。1. 产品前期开发阶段从客户的角度审视客户要求(对产品性能及可靠性的要求)是否被设计到产品中,在产品开发过程中这些要求是否被强调并且无遗失(产品接口、噪音、灵敏度、可靠性要求 Grade 1、2、3) ,样品及量产测试方案是否可以cover相应的测试参数,没有cover到的如何通过其他方式保证(仿真、产品开发中的特性测试)。从风险管控的角度在产品设计阶段尽量减少可能存在的风险,避免量产出现系统面的问题。2. 产品开发过程中文件的Review。例如设计流程、DFMEA、datasheet、外包厂的所有的文件(生产过程、DFMEA、PFMEA、CP,关键制程:例如晶圆研磨厚度(晶圆5点厚度测试)、MSA report、Die shear、wire pull CPK)并且收集此材料完成PPAP的动作(非汽车产品也同样走此程序、作为内部管控的方法)。3. 负责客户调查与审核针对客户提出关于质量体系的调查、危害物质(RoHS)以及客户特殊要求的调查,提供证据评估公司的完成情况,并回复客户。主导三星关于“地磁产品”质量以及环境方面的审核,顺利通过4. 客户投诉及反馈处理利用8D(Problem Solving Method)的方式,针对客户反馈的产品在使用中存在的问题展开调查,并组成多功能小组解决改善现有的问题。客户对产品的投诉及反馈反应出产品在前期开发阶段中所制定的品质保证计划有不足的地方,造成风险点逃脱、反应在量产阶段产品出现失效,决定是否要通过更改产品设计以及过程设计来改善现有的风险,以及是否需要通过防错手段(对防错手段的实施制定监控方法)。在8D的处理过程中特别要注重怎样最大限度的减少客户及本公司的损失、充分的证据表明找到了根本原因、针对有些情况必须做到“真实失效”再现,才能从根本上解决问题,避免问题再次发生,减少非必要的损失,提高客户满意度。4. 客户特殊要求针对客户提出的特殊要求,将特殊要求点做成check list,逐点进行公司内部review,确定目前是否可以满足,针对重点要求不满足点,制定改善计划,并监督实施。5. 产品变更在产品量产后公司内部提出的变更,在变更之前先与销售口头沟通、待销售与客户沟通并得到客户首肯后,制作SREA(Supplier Request for Engineering Approval)内容包括:变更前后之差异、对产品性能及可靠性方面的影响估计、制定评估之办法(变更工程批性能测试结果、关键制程CPK+可靠性验证结果)执行时间,现有产品处理方法及计划等。得到客户approval后,最终执行变更。6. 外包厂品质监控与外包厂讨论制定外包厂质量周报格式(一般包括每个生产环节的良率、前三大失效模式、改善方案、改善计划、执行情况以及供应商的持续改善计划)并请外包厂每周提供一份和外包厂人员一起review。7. 外包厂的例行以及不定期的制程稽核针对质量稳定的外包厂做年度稽核,针对有质量问题的外包厂做不定期的制程稽核,监督改善措施的执行情况及发现可能存在的风险点(增加或改变原有产品或制程设计是否真的会对整个品质系统造成非预期的影响,在供应商提供8D时已经通过FMEA工具评估了风险,但在执行的时候是否还会有问题,需要再次确认)。8. RMA(Return Material Approval)根据公司RMA程序,失效产品得到FAE确认并得到QA approval后,处理客户要求的退货、换货。 -
资深客户质量工程师Memsic Apr 2011 - Apr 2012中国 江苏 无锡主要负责汽车级加速度计产品,客户为美国(Autoliv)、中国大陆(Autoliv)。地磁产品(三星) 1. 产品前期开发阶段从客户的角度审视客户要求(对产品性能及可靠性的要求)是否被设计到产品中,由于公司经营的是汽车级加速度计,在产品设计阶段需要监控客户的高可靠性要求是否得到执行(AEQ-100 Grade 1)以及客户指定的关键产品参数(KCC)和关键制程参数(KPC)是否被考虑,并被设计进产品和生产过程中。 2. PPAP材料review及提交客户 在新产品及产品变更后提交PPAP给汽车客户。 新产品PPAP提交:提交文件包括(设计记录、IMDS报告、产品开发中的工程变更记录、 客户工程变更批准、DFMEA、Process Flow Chart、PFMEA、控制计划、测量系统分析结果、产品尺寸测量结果、产品3批次qual lot性能测试结果、关键制程的CPK结果、第三方实验室资质、KCC、KPC list、PSW等。提供给客户时将文件必须做仔细的审查避免犯低级错误。另外将所有资料整理的调理清楚便于客户阅读及查找。 3. 使用8D的方法对10PPM的target做长期的持续改善(CI) 3-1 每周召开持续改善项目会议,更新各子项目的进度及制定下一步计划 3-2 每周与美国客户con-call把整个项目的最新进展以及计划报告客户 3-3 统计整理子项目实施前后的失效率变化的趋势图确定改善措施的有效性 4. 客户稽核准备及接待和audit findings的回复 4-1:在客户有计划稽核本公司前,主动与客户电话沟通,确定客户到访人员及特殊习惯,为客户安排酒店及车量。 4-2:根据客户稽核计划,提前准备好客户所需文件资料,安排好产线的生产,使客户稽核时无需等待。 4-3:清楚记录客户所发现的问题、并在审核末次会议时报告给客户,以确定所记录finding正确无误、之间没有误会。 4-4:召集公司相关人员,对客户提出的finding制定出改善计划,并review后发给客户。 4-5:提供finding的改善报告。 5. RMA货物的追踪以及协调处理 5-1:根据公司RMA程序、FAE判定是产品问题后、经过QA approval。 5-2:通过物流部门将可退以及换货产品拉回重工或报废。 5-3:制作设计RMA统计list,并监控每个RMA执行情况并最终结案 6. 产品变更(主要是公司内部要求的变更、客户要求的产品变更很少) 在产品量产后公司内部提出的变更,在变更之前先与客户质量及技术部门先做沟通,得道确认的答复后,制作SREA(Supplier Request for Engineering Approval)内容包括:变更前后之差异、对产品性能及可靠性方面的影响估计、制定评估之办法(变更工程批性能测试结果、关键制程CPK+可靠性验证结果)执行时间,现有产品处理方法及计划等。得到客户approval后,最终执行变更。 7. 年度的产品稽核及制程稽核 7-1:从客户的角度对即将出货的加速度计产品,从包装、产品尺寸测量、性能抽测、可靠性监控抽测,从而判定出货产品是否合格。 7-2:从客户的角度对封装产线做现场审核。 审核重点环节包括:DIRE(干法刻蚀)菜单的执行情况以及Die attach、wire bounding、sealing(温度曲线)、功能测试(FT) -
Mqa For Automotive ElectronicsUsi Electronics (Shenzhen) Co., Ltd. Sep 2009 - Apr 2011中国 上海郊区主要负责汽车电子产品,主要客户为欧美日:Danfoss,HUF,ITO,Brose,TTE,Taiquee 主要产品为汽车电子PCBA:Nissan 方向盘锁,TOYOTA 变速器防暴控制器、车窗控制器,方向盘控制设备,TTE:倒车雷达,BMW:发动机风扇控制系统。 对SMT贴片工艺、整个PCBA生产过程的质量管控比较清楚。生产过程包括 材料准备—>SMT IR reflow —>AOI检测—>ICT测试—>波峰焊—> FCT测试—> 包装 1. 客户投诉处理,8D方法处理。 根据客户反馈的失效模式(多为虚焊、漏焊、缺件)查询生产记录(AOI检测、ICT、FCT检测记录)并查询相应的coverage report,此种不良是否被cover到,确定可能出现问题的环节。 2. 生产线质量的监控 根据控制计划中制定的管控方法,收集每个站别的data制作CPK管控表、以及良率管控表,对特殊原因造成的不良,分析并设法改善。 -
生产课长Gci Technologies Apr 2008 - Jul 2009中国 上海郊区制造部 制造部课长 1. 产品的效率提升和工艺改进 2. 产品的前期投入控制和成品数量产出的监控 3. 协调公司内部资源满足客户的交期与产品的质量要求 4. 产品超耗率的控制 5. 新进员工的培训(包括理论培训和实践培训) -
品保部 品保部课长Gci Technologies Apr 2007 - Apr 2008中国 上海郊区1. 供应商的品质管理以及供应商审核批准 2. 制程改善的监督与实施,预防性改善,生产过程当中突发事件的处理 3. 终检验不良的分析以及追踪改善 4. 品保部工作计划的制定、效果评估、原因分析、改善措施的提出 5. 品保部与各部门之间的协调以及本部门内部的协调与上级的沟通工作 6. 客诉的分析处理以及针对产品出现的品质问题与客户的沟通解决和8D报告的回复。 7. 质量体系(TS16949)的维护,包括主持内审,迎接外审,担任公司的管理者代表 并在05/2008通过了质量体系(BVQI审核)的换证审核,得到了公司的奖励。 8. 教育训练:教育训练科目教材的制定与实施。在此期间以成功培训:变压器常用英语 岗位技能的培训、品质意识的培训 -
开发工程师Gci Technologies Aug 2006 - Jul 2007中国 上海郊区1.根据产品的设计要求和材料用量报价和评估供应商的样品 2.根据电子变压器的设计要求制作样品和参数调整 3.根据不同的产品完成此产品的APQP前期工作,包括试产控制计划,BOM 4.产品试产当中生产工艺的调整
Frequently Asked Questions about Raphael Su
What company does Raphael Su work for?
Raphael Su works for Senodia
What is Raphael Su's role at the current company?
Raphael Su's current role is Operation Manager&Project Manager.
What schools did Raphael Su attend?
Raphael Su attended 天津大学, 南京理工大学.
Who are Raphael Su's colleagues?
Raphael Su's colleagues are Wu Shuangju, Cher Horse, Chris Chen, Yanguang Chen, Ma Xuehua, Neige Emmanuella Kenguela, 程安儒.
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