12 years’ work experience on IE & Lean production system; leading multiple Lean projects, saving costs more than one million yuan per year;Characteristics: A stable personality and high sense of responsibility, good communication skills and persevering in problem solving. Advantages: lean production, industrial engineering, 6 sigma, TPM, problem solving;language skill level: English: good listening, speaking, reading and writing skills.
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Sr. Ie(Lean) ManagerOppo Apr 2021 - Present中国 广东省 东莞Responsible for lean production system establishment, and cost management.1. Cost system innovation project: Change from cost management system to profit management system.(Core project members)2. Lean system establishment: lean tools implement, TPM/5S/improvement week/DM/CI, lean maturity assessment and improvement.3. Responsible for the cost management of the 5 SMT factories, decompose the cost and profit indicators into each workshop, analyze and improve by day, week and month.4. Responsible for the cost and lean improvement of the second manufacturing center. Improve unit production cost from ¥15.2 to ¥13.8, save ¥2.27 million per month. -
Lean Manager箭牌家居集团股份有限公司 Jun 2020 - Apr 2021中国 广东省 佛山Responsible for lean &6 sigma production system establishment.1. Responsible for the analysis and improvement of lean/VSM projects.2. Lead the implementation of Lean Six Sigma Black Belt Project, the improvement of DOE experiment. 3. Analyze the profit and productivity of each production base, and helping the general manager to identify key problems and the best solutions, etc.4. VA-VE project of intelligent closestools.
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Lean-Tpm Supervisor & Intelligent Manufacturing Supervisor欧派家居集团股份有限公司 Jun 2016 - May 2019中国 广州Responsibilities &Achievements:【1】Establish Lean- TPM system, and digitization of TPM system.1. Build and improve TPM system for OPPEIN’s 88 workshops. And as the project manager, responsible for TPM digitalization project. Corresponding to OPPEIN TPM system, we developed a customized software (EAM system), it it covers equipment lifecycle management, and real-time TPM management. (It covers devices installation/ acceptance/ transfer/ maintenance/ inspection/ spare parts and devices ledger management, etc.) Now we use EAM system to manage all aspects of devices and TPM teams.2. The annual failure rate of the company was 1.59%, and it was reduced to 0.76% finally; MTTR and MTBF improved from 2.58H & 159.54H to 1.55H & 203.44H; it will save ¥7.6 million yuan per year.【2】Intelligent manufacturing. Analyze the intelligent manufacturing implementation maps with lean thinking and IE methods;1、Automation . The products of OPPEIN is highly made to order, almost each part is different from the others. There was not an effective way of automation for a long time.After a series of investigation and analysis, I gave the automation solution of “synthetical one piece flow”, it became a project soon and invested in Wuxi base. This solution is currently being followed by many domestic peers.2. Digitization. After a lot of on-site investigations in many plants of this industry, I gave a plan to digitalize the production plants by manufacturing big data, and gave the feasibility report. In the plan a series of problems can be solved, such as fine scheduling, OEE management, turning tools failure warning, real-time management of productivity, accurate estimation of manpower and devices, salary assessment, products quotation assistance, etc. The plan was approved by vice president. Now the plan has basically become a primary solution of digitization in this industry. -
Sr. Lean&Ie EngineerFranke Oct 2014 - Jul 2016中国 广东 佛山Responsible for lean & IE production system establishment. Lean production system implementation: TPM/5S/VM/VSM/SW/CI/SMED/PULL SYSTEM/one piece flowIndustrial engineering system implementation: standard time, capacity planning, layout improvement, LOB, automation and lcia introduction, ergonomics, continuous improvement, etc. And I also work on risk management as an assistant manager, responsible for safety of the company. And I have the experience to lead a team with 6 people.Projects:1. Responsible for the assembly U-shape line project, solve quality issues and eliminate wastes, optimize the product design, the assembly UPPH rose 34%.2. Lead the VSM project team, we surveyed the lead time and moved several machines together to build one U-shape line, 80% of the main parts run one piece flow, production lead time reduced from 25 days to 1 day;3. Lead to build up the standard time of the factory.4. Establish "Lean Classroom" include several lean courses for all the staff, invited lecturers from the operations dept. and act as the main lecturer. -
Industrial Engineer美的集团 Jul 2009 - Oct 2014中国 广东 佛山Responsible for continuous improvement of oven plant:1, Assembly UPPH improvement.2, Standard Time, Standard Operation Procedure.3, Capacity analysis according to the monthly requirement.4, Investment analysis and buy automation equipments.5, Layout optimization;6, Design and build up the new production line;7, Jig and fixture design, balancing assembly lines, wastes elimination, etc.Responsible for CI of oven assembly plant, including Free-standing and build in oven, in 2014 annual UPPH increased 46%( from 2.30 to 3.36) based on data of quarter 4th 2013.
张文政 Education Details
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武汉理工大学包装工程
Frequently Asked Questions about 张文政
What company does 张文政 work for?
张文政 works for Oppo
What is 张文政's role at the current company?
张文政's current role is 精益IE经理.
What schools did 张文政 attend?
张文政 attended 武汉理工大学.
Who are 张文政's colleagues?
张文政's colleagues are Pankaj Transsion Holding Pvt. Ltd., Debraj Chakraborty, Ankur Singh, Lynlyn Tobias, Diah Kuswandari, Sandeep Prasad, Yenkatala Rajendra Prasad.
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