1. Background: 13 years of operation excellence management in multinational corporations+7 years of digital software& automation development experience. Expert of lean, 6 Sigma, operation excellence, Intelligent manufacturing, digitalization change.2. Mindset: Standardize processes, optimize operations through systematic tools; Combine business development together with cost reduction concept in whole business activities.3. Experience: Complete 400+ projects with each project cost saving from 100K to 2M RMB/year, track thousands of projects accumulated, in electric, electronic, machinery, and medical industries, including processes of sheet mental punching/cutting/bending, welding, pickling, painting, CNC, assembly, internal & external logistics, order processing, material & planning, supply chain, etc.4. Skills: Set up lean & operation excellence system from "0 to 1". Proficient at all kaizen tools of 7 waste/5S/SFM/VSM/ Problem solving/Standard work/SMED/TPM/LCIA/POKA-YOKE/Line balance/ Kanban/RDA/RPA /Leveling production/6 Sigma(Quality tools)/IMS/Digitalization/Automation, Intelligent manufacturing, etc.5. Ability: Combine traditional Operation Excellence tools and Intelligent manufacturing /Digitalization technology, good sense of teamwork, strong self-driving force.
Siemens Medium Voltage Switcgear (Wuxi) Ltd.
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Lean ManagerSiemens Medium Voltage Switcgear (Wuxi) Ltd. Mar 2014 - PresentChina Wixi CityLead capacity increasement & cost reduction in whole company; Keep lean maturity, financial profit as top 1 in division in past years.1. Standardize Processes: Constantly define procedures to realize standardized management; harmonize Operation Excellence program in 6 operation Companies in to be “one BU”. Totally initiate/maintain 163+ standard business procedures.2. Initiate Operation Excellence: Define operation target KPIs. Cascade, monitor & improve KPIs to support profit growing 20+% per year3. Setup Lean System: Setup lean management system covering project, action, idea, 5S. Initiate 3-level of production kaizen system of operation-workshop-line.4. Drive Internal Lean Implementation: Drive big capacity improvement/ cost down/ investment programs to support financial performance, like ”Increase EBIT + 20%”. Yearly update VSMs, organize kaizen weeks, coach projects. Through lean management, reduce production, material & procurement cost totally 50+ million RMB/year.5. Coach External Lean Projects: Coach lean projects in Siemens other Operation Companies & key suppliers including different industries, shorten critical suppliers’ material delivery Lead Time by 20% to 90%. 6. Intelligent manufacturing &Digital change: Guide “Lean Digital Factory” based on SIEMENS digital platform. Three workshops were awarded “Intelligent Manufacturing” by government. Drive Digital systems of OEE, KPI management, Digital Twin, MES, APS, PLM, etc.7. Host Operation Meeting: solve issues in delivery, planning, production, quality, engineering, material and order management to assure on-time delivery to customers with good quality. Track long-term solutions under PDCA circle to reduce delivery lead time, with number of urgent orders less 40%.8. Training & Coaching: As Siemens qualified training expert, cascade lean & 6 sigma training courses; train and coach to enhance all employees’ improvement knowledge and skills.
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China Operation Excellence Program ManagerKone (China) Co., Ltd. Oct 2010 - Feb 2014China SuzhouKONE is a famous elevator company from Finland. There are 5 factories in China with annual revenue 14 billion RMB.Report to global directors team directly; Lead Operation Excellence Program in China, which involve whole management including Manufacturing, Customer Service, Quality, Logistics, Supply Chain, and Employee Empowerment. Cascade global roadmap to regional level, and make the first harmonization of improvement actions in China. Regularly audit, analyze gap, define actions, follow up and organize best practice sharing. 1. In manufacturing, as a global certified Lean Master, cascade lean roadmap to unit level and define actions based on productivity improvement KPIs and follow up. Set up lean benchmark area in shop floor & office, then roll out to other factories in China. 2. In Quality, as the six sigma expert, collaborate with quality director, build six sigma deployment system, coach projects, monthly follow up regional green belt projects. 3. In Employee Empowerment, collaborate with HR director, define lean tool box and give Lean awareness training for all employees, TWI for team leaders, kaizen, team meeting, problem solving initiate in shop floor.4. In Supply Chain, collaborate with the director, initiate and follow up CI actions to strengthen supply chain collaboration and planning, accuracy short term forecast, increase materials arriving JIT.5. In Logistics, collaborate with the director, initiate and follow up CI actions to ensure high level of COT.6. In Customer Service, collaborate with the director, initiate and follow up CI actions based on customer focus survey, customer visit, Lead Time reduction, and Voice of customer.
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Group Lean& 6 Sigma ManagerTrauson Medical Instrument Co., Ltd. Oct 2009 - Oct 2010China ChangzhouTrauson is the largest local orthopedic instrument manufacturer, with revenue 300M RMB, and 7000 types of finished goods.1. Fully responsible for Lean & 6 Sigma in group’s operation activities; Led a team with 6 members in 3 plants.2. Increase production capacity 10%, and reduce company’s Lead time 20%, through reducing WIP in VSM and SMED, etc.
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Mba'S Lean Production Manager InternLonking Shanghai Machinery Plant Feb 2008 - Aug 2008China ShanghaiLonking is my MBA sponsor. Revenue of Shanghai Machinery plant in Y2008 was 3 billion RMB.1. Initiate lean production with Kanban and leveling production in 8 workshops, 2000 operators.2. Increase daily output capacity 20%; decrease Lead Time by 15%. Massachusetts Institute of Technology chose this change as a study case of lean production.
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Equipment &Software Development ManagerMasen Automation Technology Co., Ltd. Aug 2002 - Aug 2007China Wuxi
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Teacher In Automation Control & SoftwareWuxi Institute Of Technology Jul 2000 - Jul 2002China Wuxi
张春宝 Education Details
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Shanghai Jiao Tong University+ MitMba +Electronic Engineering Master (Full Time) -
Xi'An University Of TechnologyBachelor Of Automation
Frequently Asked Questions about 张春宝
What company does 张春宝 work for?
张春宝 works for Siemens Medium Voltage Switcgear (Wuxi) Ltd.
What is 张春宝's role at the current company?
张春宝's current role is SIEMENS Lean Manager.
What schools did 张春宝 attend?
张春宝 attended Shanghai Jiao Tong University+ Mit, Xi'an University Of Technology.
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