Plasma Processes LLC

Founded in 1993 and located in Huntsville, AL –“The Rocket City” –Plasma Processes is an AS9100D:ISO 9001:2015 certified provider of high-performance materials, coatings, and net-shape structures for products within extreme environments. Our solutions portfolio addresses thermal, oxidation, radiation protection, emissivity, electrical isolation, wear & corrosion resistance/protection coatings. We perform material development and testing through our powder alloying and spheroidization (PAS) system, a full metallurgy lab, and arc-jet testing. We design, develop, manufacture and test materials and components for liquid & solid propulsion, hypersonic, spacecraft, satellite, aerospace, and munitions applications; more specifically DACS, SRMs, and other propulsion system components. Our experienced team of materials/chemical engineers and subject matter experts (SMEs) have significant experience maturing technologies from basic research through system qualification. In 2024, Plasma expanded our capabilities and facilities to include more machining (with a 5-axis), secured facilities for special programs, post-processing, assembly, and more. Please visit us at https://plasmapros.com/ or email us at info@plasmapros.com. Note, our propulsion division, Rubicon Space Systems, is achieving great milestones for commercializing the green propellant, ASCENT, through our product line of thrusters and propulsion systems. Please visit their website at https://www.rubicon.space/.