Arun Prasad Email & Phone Number

India

India

Industry: Foundry and Forging | Clients: Baker Hughes, Technip FMC, Cactus, IMI, L&T, Masterflo, Streamflow• Preparing detailed manufacturing process plans for developmental parts according to customer specifications and relevant standards• Verifying various inspection reports, including dimensional, MTC, dock, product, process audit reports, SPC, and MSA, as well as planning and monitoring dimensional, layout, visual, and NDT inspections• Monitor and verify calibration activities as per schedule to maintain accuracy in measurements and operations• Preparing and verifying comprehensive quality assurance documentation, including heat treatment, mechanical, metallurgical, chemical, and NDT qualification reports as per customer requirements • Verifying and approving material test certificates, ensuring material quality and compliance with standards• Verifying PPAP, FMEA, control plans, and process flow diagrams, ensuring alignment with process requirements• Addressing customer complaints and resolving quality issues using 7QC tools, maintaining customer satisfaction• Planning and establishing new product heat treatment processes and troubleshooting related problems to maintain product quality, as well as training operators on safety, production, and quality• Coordinating between various departments to achieve targets as per customer requirements• Participating in Kaizen activities and implementing the Kaizen to improve processes and operations continually• Measuring and testing equipment and conducting dimensional and visual inspections as per customer specification requirements, as well as attending customer and certification audits• Performing metallurgical, chemical, and mechanical inspection of all heat-treated parts and implementing countermeasures for quality issues• Conducting and managing NDT (UT, MT & LPI) of forged products and manage consumables for NDT inspection

India

Industry: Turnkey Contractor for Onshore and Offshore Industry• Held overall responsibilities for the Quality department• Conducted internal audits to assess and ensure compliance with internal and external quality standards and requirements, as well as reviewed contract documents to identify and comprehend all quality requirements• Established supplier QA/QC coordination procedures and inspection Management Plans to maintain quality consistency across all supplier interactions and transactions• Attended Kick-Off Meetings and Pre-Inspection Meetings with PMT/PMC and suppliers’ teams• Developed and implemented system procedures to streamline processes and enhance operational efficiency and effectiveness• Audited, reviewed, and approved subcontractors and their procedures• Studied and verified Material Specifications based on code and client requirements• Reviewed drawings and ensured that the latest revisions were available in the workshop• Reviewed and approved WPS and PQR as per the codes and the client’s specifications, • Identified non-conformances and agreed on corrective actions with responsible Management and the Company• Raised, tracked, and analysed NCRs, CARs, and Audit findings to continuously improve the quality management system, maintain internal and external NCRs, assessment reports, and improvement opportunities, and follow up on corrective and preventive actions• Reviewed manufacturing record books issued by vendor suppliers• Identified quality requirements for designated purchase orders• Reviewed and approved quality-related aspects of bids, including vendor assessment

United Arab Emirates

Industry: Oil Field Manufacturing | Clients: Haliburton, Schlumberger, Weatherford• Exercised overall control and supervision and implemented contract quality, ASME, and Class Authority technical requirements, resolving quality-related problems and maintaining Contract quality records• Led a team of QA/QC Engineers, Inspectors, and Procurement quality Vendor teams• Developed, prepared, implemented, and monitored project-specific QA/QC procedures, manuals, and work instructions• Developed project Quality Control Plans (PQCP), Inspection Test Plans (ITP), and NDE Maps• Acted as a liaison with the Company on matters related to Quality and provided technical support/coordination with PMC/PMT• Monitored Sub-Contractor’s Quality Systems and WQT performance records and reviewed their quality performance• Ensured the availability of adequate and qualified resources for Vendor Inspection and reviewed WPS/PQR, NDE Procedures, ITP, etc., submitted by Vendors/Subcontractors• Conducted internal and external audits as per project requirements and developed and implemented system procedures• Studied and verified the Material Specification based on code and client's requirements and ensured the availability of the latest revision of drawings in the workshop• Coordinated with Authorized Inspector, TPI and Surveyors regarding inspection and ensured Inspection Release Note (IRN) issuance as per project requirement• Prepared ASME vessel MDR and reviewed complete QA/QC dossiers of manufacturing vessels, pressure parts, and Modular Skids, controlling all Non-Conformance Reports and undertaking remedial action• Coordinated and implemented Inspection Management through ASME AI & TPI agencies/Class Authority (ABS, DNV, and BV) project assigned inspector & resident inspectors

United Arab Emirates

Industry: Engineering Services| Clients: PDO, Pall Corporation, Alsa, Alstom, Entropie, Galfar, Petrofac, Specialist Services, Peerless EuropeProjects Handled: Instrument & Utility Air Receiver, Inlet Separator, Condensate Basket Strainer, Gas Filter, Expansion Tank, 10 Feet Separator, Surge Tank, IGF Vessel, Feed Filters, HTF Relief Vessel, Pre-Filters vessel

India

Industry: Manufacturer of Boilers and boiler Components, Pressure Vessels, Heat Recovery Steam Generators, and De-aerators | Clients: NTPC, Ansaldo Caldaie, Enmass, Foster Wheeler, Alstom, ThermaxProjects Handled: TNPL - Screen Tubes, Madras Cement - Bend Tubes., Thermax - Super Heater Coils & Water Wall Panels, Enma continental, Carbon India Ltd. Evaporator, Module with Bucstay & Steam Drum, Ansaldo - External Pipings OPG II