Adam Hall Email & Phone Number

Oxnard, California, United States

Optimized material flow by designing and implementing a strategic storage solution near a packaging station, leveraging unused space to minimize worker search time, reduce factory congestion, and cut operational inefficiencies.Enhanced data-driven decision-making by developing a custom SAP reporting tool that automated time-stamped efficiency tracking and break adjustments, improving accuracy in worker performance evaluations.Streamlined engineering processes by standardizing ECR submissions; authored comprehensive work instructions and collaborated with Document Control to resolve historical errors, driving improved compliance and efficiency.Improved production safety and efficiency by redesigning assembly fixtures for the Mini-Mill product line; incorporated worker feedback, leveraged 3D printing for prototyping, and oversaw precision machining of components.Advanced outsourcing capabilities by creating detailed, manufacturable CAD models in SolidWorks to support the transition of in-house assembly operations to external vendors, ensuring seamless production handoff.

Designed and implemented a simulation tool for Unplanned Material demand to evaluate MRP availability and downstream impact. Since implementation in 2022, the program has logged use over 6,000 times with an annual labor savings of $1 Million and growing.Spearheaded the creation of BOM rework analysis tool to consume un-shipped finished goods inventory assemblies into revenue build plan orders. Initial 2018 ROI tracked $150 Million reworked from scrap to revenue.Engineered a Configuration Management analysis tool used for configuration verification, trend & delta analysis, and supply chain risk assessment. Configuration accuracy checks were reduced from 1 day to 5 minutes.Developed the queries, dataset and visuals for a non-standard material management Power Bi dashboard, providing analysis on engineering workflow bottlenecks and commitment delivery statistics.Led the development of a Build Plan Risk Management platform for global program manager teams, improving response time by consolidating data from multiple sources to a collaborative and intuitive data hub.Increased material forecasting accuracy from 30% to 90% by implementing predictive models based on historic customer configurations, variant selections and industry trends.Introduced model-based system tools (BPMN 2.0) into a global process alignment initiative, providing a language bridge between global stakeholders.Chaired configuration management and design reviews for semiconductor equipment between product owners and customer account team.Managed the verification testing of product structure architecture and variant configuration mapping, for multiple product lines, ensuring no impact to the customer.Note: Use of Systems Engineer title is to accurately represent the work performed while having the official HR titles of Configuration Engineer and Business Operations Analyst.

Designed and performed FMECA / FEA analysis for fixtures and parts for aircraft service and repair using SolidWorks.Project Manager for FAA STC involving developing test plans and submitting documentation for cold working of wing and strut attachment points.Needs assessment to the customer delivery of Chinook helicopter rib-rest safety assembly, implementing design for excellence (DfX) principles by reducing assembly parts & cost by 50% per unit.Applied principles of Design for Maintenance by designing a tool to remove a restricted access bolt, resulting in reduction of wing removal time from 12 hours to 1 hour.

Developed and maintained process documentation for NQA-1 nuclear project, ensuring accurate and up-to-date records for all manufacturing processes.Trained and mentored production staff on weekly design changes, ensuring compliance with regulatory requirements and reducing the risk of product rework.Developed and implemented lean process automation systems, increasing traceability and reducing wasted labor hours.

Designed and programmed an automated test booth for lighting strike panels using Catia 3D CAD and Labview automation.Collaborated in the product lifecycle development, design reviews and research for Nacelle firewall reduction designs.Evaluated and researched NDT technologies for the testing of complex carbon fiber flight control surfaces.

Identified the root cause of IC signal errors in the salinity monitoring system, using data analytics of maintenance records and data logs, saving an estimated $3 million in retrofit costs while improving system reliability and accuracy.Designing and implementing an inventory management system for the Reactor Electrical Department, ensuring operational readiness for both maintenance and repairs.Supervised an electrical watch team responsible for the safe and efficient operation of electrical distribution and production systems, including complex maintenance procedures requiring an in-depth understanding of wiring diagrams and mechanical/electrical hardware.Technical Instructor and leader, guiding classes of 100+ students through comprehensive technical training on system design, safety protocols, operational procedures, and emergency response for the highly complex nuclear power systems aboard the US Aircraft Carrier.Troubleshooting and maintenance of propulsion plant equipment using techniques such as Fault Tree Analysis (FTA), knowledge of mechanical / electrical diagrams and drawings, and adherence of radiation, high energy and electrical safety.

Master Of Science - Ms, Engineering, Specialization In Systems Engineering, 3.96

Acquired comprehensive knowledge in requirements analysis, system architecture, and life cycle management, interdisciplinary approaches.

Bachelor Of Science - Bs, Mechanical Engineering, 3.54

Designed and analyzed spacecraft guidance systems with a focus on mission requirements. Space mission analysis and design, including.

Nuclear, Mechanical, And Electrical Systems

Engineering skills utilized as a Navy nuclear operator include proficiency in heat transfer, fluid systems management, material science.