Abdul Karim Mapkar Email & Phone Number

Doha, Qatar

Instrument Maintenance Technician at Asset Integrity Department

Kuwait

Fire & Gas Maintenance Contract in East Kuwait - Magwa {GC 9/10/20/22/Workshop} supplied through Bader Al Mulla & Brothers Company S.P.C.• Supervise daily maintenance activities of Fire & Gas system, suppression system. Reports to the company’s representative on a daily basis. Supervise calibration and functional testing of F&G detectors in facilities as per KOC standards and OEM procedures.• Maintain an equipment maintenance log, calibration events and prepares meeting minutes, weekly and monthly reports. • Prepare yearly Preventive Maintenance Schedules and ensure an effective implementation in timely manner.• Plan and executes erection, installation of various field instruments, JB’s, panels, cable laying, internal wiring termination, loop checking, pre-commissioning and commissioning activity for MOC jobs. Ensure availability of tools and use of safety gear.• Provide an assistance for SAT, Third Party Audits. Close Work Orders in Maximo.

Jubail Industrial City 2, Saudi Arabia

• Develop execution plans & schedules for development of site equipment maint. procedures.• Determine maintenance procedures to be developed from the Equipment Maintenance Coordinator. • Create team to produce maintenance equipment procedures utilizing vendor installation and operations manuals (IMOI) to extract the required data. Establish methodology and team to collect missing IMOI data. • Create maintenance procedures in format compatible with EDMS/SAP. Serve as an IMOI subject matter expert. Ensure all as-built IMOIs are received and accounted for the Sadara production facility. • Lead the Discipline Procedure Review Team made up of focal points from each envelope/unit. • Distributes review, approval and validation work load to Envelope Focal point for 1 year and 3 year procedure reviews. Initiates Procedure MOC for discipline. • Maintain the integrity of the Site and Envelope Procedures, documentation for Instrumentation discipline. • Provide training to the Inst. Tech, Area coordinator enhancing and upgrade skill for job execution with quality.

Dhahran, Eastern, Saudi Arabia

• Perform maintenance support services to Pilot Plant Engineering and Operation Unit situated at Saudi Aramco Dhahran R&DC facility; Work duties include support for equipment life cycle (i.e. metrology, test & inspection, equipment integrity management) and documentation management utilizing CMMS.• Electrical and Instrumentation repair and maintenance, Equipment calibration and verification, Pressures relieve devices refurbishment. Contract management and execution. Make minor P&ID changes using AutoCAD.• Manages spare parts inventory, standardization of equipment, ensure spare parts are adequately stocked, organized and easy-access shelving, issuance of purchase requests to Saudi Aramco for spare parts replenishment. • Ensure compliances with storage, preservation and protection requirements. Conducts monthly safety training to maintenance team.• Review & check created notifications for proper parameters. Visit jobsite to determine job description accuracy and requirements. Generates work orders according to notification specification to the maintenance team. • Collect and maintain technical details of installed field instrumentation devices, develop preventive maintenance routines as per manufacturer’s operation and maintenance manual recommendation. Prepare minutes of the meeting.• Verify Bill of Material (BOM) with “As-Built” P&ID. Raise purchase requisition for the existing equipment.• Play as an active team member for quarterly Mock drills, OHSAS compliance meeting and HIRA, HAZOP session.

Jubail, Saudi Arabia

• Prepares day to day planning and schedule’s maintenance jobs for preventive maintenance, equipment breakdown, and corrective instrument plant maintenance activities.• Coordinating with other maintenance, operation and reliability department for required resources.• Ensure the job procedures, required sketches/drawings, tools spares and materials are available to carry out the various jobs before they are scheduled.• Follow up execution of instrument maintenance schedules, generate & maintain records for PM activities, stock item obsolescence and updating the material database in SAP.• Receives technical advice and direction from department superintendent and planning engineer as necessary, especially for critical major and recurring maintenance problems.

Yanbu & Jubail, Saudi Arabia

• Evaluate the effectiveness of surveillance, inspection, documentation requirement for construction, installation and testing performed by sub-contractors. • Study and understand the project scope, site quality manual, codes, standards and project specifications. • Coordinate site installation with the client representative to ensure inspections are carried expediently as per the Inspection Test Plan (ITP) and method statements. Performs all relevant loop checks.• Performs discipline activities viz. calibration, functional tests, visual inspections, conducts pneumatic leak test, rating & material used as per updated IFC drawings. Alignment of system, marshaling cabinets, installation of instrument, cable tray, conduits, duct bank, junction box, mounting of instrument devices, termination of primary/secondary cable, performs continuity, megger test and performs loop checks. • Conduct random surveillances on tools and equipment, workmanship practices, storage and preservation. • Validate Quality Verifying Document to ensure compliance with project specifications, manufacturing, drawings and inspection test plans. Report any deficiencies to the Quality Management superior team.• Identify discrepancies and generate the Surveillance and/or Non Conformance report. Liaise with the engineering personnel for the resolution of construction requests for clarification, site queries, non-conformances with corrective and closure action.• Performs punch listings, safety walk down for the activities carried out by construction turnover.• Assist & monitor quality audits followed by the assessment, verification of the implementation for corrective & preventive actions. Ensured fault findings were actioned in order to minimized reoccurrence.• Generate reports on the quality inspection and construction activities with their schedule for completion.

Shuaiba Refinery - Kuwait National Petroleum Company

• Coordinate, plan & supervise instrument interface maintenance activities in assigned area, investigates & troubleshoots work related to DCS, ESD without disturbance of the process as per plan to keep 0% Backlog. • Receives maintenance work orders and repair work requests, determines priorities in conjunction with supervisor, identifies and orders required materials, spares and equipment, liaises with counterparts in operation to release desired equipment and plant and execute work in situ and/or instrument workshop. • Participates in shutdown and major overhaul activities by carrying out shutdown preparation, data collection and condition monitoring duties as assigned by senior support engineers. • Involved in the general refinery turnaround activities such as dismantling, inspecting, calibrating, repairing, testing, installing and commissioning a wide range of field instrument equipment’s. Simulation of logic for compressor, pump loops, Stroke checking of control valves with an operations. • Ensure availability of adequate level of consumable material and spares in local store and arranges for delivery of materials from company’s general warehouse. Maintains record of all action & work carried out.

North East Bab, U.A.E

• Carryout the periodical, breakdown maintenance & troubleshoots on process control instrumentation, turbines & compressors control system and its accessories, Anti surge control system, Pneumatic, Hydraulic & Motor operated valves. Review the equipment spare parts inventory for interchange. Participates in FAT & SAT activities.• Leads the team for general supervision, planning for HMI cable routing, DCS, FSC system equipment installation. Loop checks of Marshalling rack panels in factory acceptance test. Holds tool box safety meets.• Actively involved in field instrument installation & calibration. Assist and participates in complex maintenance and repair activities carried out by specialist as required. • Rectification of problems due to construction, design raised in precommissioning punch items at site acceptance test. Participated in preparation of ESD cause & effect chart, loop drawings, As-built drawings, IO lists. Maintain effective lines of communication between the implementation & execution functions. • To plan & work schedule, labor, material and equipment efficiently and within set time frames. Review reports of the instrumentation site acceptance test, loop check and project completion turnover folders.

Wafra - Joint Operations

• Lead & provide work directions to technicians of the maintenance group at Main Gathering Center (MGC) and Pressure Maintenance plant (PMP). Troubleshoots various process/systems/equipment operational & maintenance problems, consult with engineer if required. • Carries out day to day preventive, corrective and break down maintenance activities on instrumentation & control systems in assigned field, covering oil treatment including storage and export (crude oil manifolds, Gas & oil separators, Test Separators, crude oil Heater, De-salters, oil storage tanks, custody transfer shipping facilities), Gas compression and gas dehydrating facilities (Scrubbers, Gas treating, Knock-out drums), Water & gas Injection facilities, Water treatment & disposal facilities (Booster & High pressure Injections Pumps, Filters, Buffer vessels) Utilities systems (Instrument & plant air, nitrogen systems, pumps/compressors & controls), wellhead controls, etc.• Carryout any maintenance required on distributed control system (DCS), programmable logic controller (PLC), Supervisory Control and Data Acquisition system (SCADA), Triple-Modular Redundant (TMR) systems. Carrying out overrides on control system, which require to carryout field instrument jobs.• Other activities include routine check-ups, modifications in shutdown maintenance, loop checks, documentation, spares planning and housekeeping. Assists case study of plant failure repetition combined with reliability of equipment’s and instruments.• Ensure availability of adequate tools, equipment, spare parts, test gear and manpower to perform all instrument maintenance activities in the assigned area with implementing and compliance of HSE requirements.

M.I.D.C Mahad, Maharashtra, India

• Responsible for maintenance of Complete Instrument and Control system comprising of Foxboro DCS System, PLC and variety of smart, analog and pneumatic field instrumentation as well as Fire and Alarm system. • To perform work assignment on program plans and corrective maintenance including calibration, installation and repairs, troubleshooting and ensure to comply with all specification and best practices requirements. • Reports operational and functional problems to supervisor and carries out remedial action under direction. Assists supervisor for maintaining preventive maintenance schedule and related documentation for the same. • Repair and calibrate control valves, different types of transmitter and switches (Pressure, temperature, flow and level) as part of the Instrument Workshop activities. Other activities included were preparation of calibration records and preventive maintenance schedules. Ensures availability and operability of all workshop machine’s and equipment.• Ensures safety policies, procedures & programs are implemented & strictly adhered to the area of responsibility. A key performer in Quality Control Circle for Instrument Maintenance section to achieve ISO-9002 Certification.

Instrumentation, Engineering, A

Higher Secondary School, Physic Chemistry Biology, A

Secondary School Certification, General Studies, A