HIGHLIGHTS:• Experienced in Manufacturing 4.0 | Sustainability project | Lean & Sigma • Dynamic team player, Creative and Resourceful and able to work autonomously• People-oriented & strong in building relationships and able to communicate at all levels • Fast learner and passion for continuous learning for growth• Able to work in multi-cultural | Willing to travel frequently ACCOMPLISHMENTS:Manufacturing 4.0 | Smart Manufacturing• Transform factory into digital manufacturing by implementation of Power BI, IOT, SharePoint• Develop inspection e-checklist which integrated with process flow control• Introduce Vision AI system into production and inspector area (Cycle Time & Inspection)Sustainability Project• Lead the sustainability project and drive our CM factory toward sustainability goal• Successful in implementation of paperless process for inspection and product tracking task • Improve factory recycling activities from 60% to 72% (about 2tan paper & foam per month)• Improve the energy saving by 2% New Production Line Setup• Project leader for the production line setup (included layout, equipment & timeline)• Setup a new layout plan for 3D printing within 2 months’ time frame• Setup a new production line for customer Applied Material, LAM & ASM within 3 months’ time frameCost Reduction• Work with supply chain to localization the parts (cost saving about USD $ 37,461.60 per annual)• Improve product sub-assembly design (cost saving of USD $5930.66 per annual)Completed the green belt project:• Project leader and this project generate a soft saving about 1.6k USD per annual• Reduce FPY by 50% | Improve the Cpk>1 from 32.13% to 70% External & Internal Product Transfer (NPI)• Successful launched 4 majors NPI which generate about 70% of our current production revenue• External --> E2000, Weldment product transfer within 6 months with high customer satisfaction• Internal --> Product EPI from Austin, TX within 4months & generate about 30% revenueLEAN LINE Initiator at Singapore Facility: • Project leader – demonstrate strong leadership, project planning and management skills• Introduce and develop LEAN culture to Singapore facility• Space Reduction by 56% (reduce 970 square feet with soft saving per month around 1.8k)• Total Cycle Time Reduction by 20 % (from 250hours to 200hours)Success in Weldment Qualification & Enhance Weldment Line at Singapore Facility• Develop the WPS (Weld Program Specification) | generate a new business growth• Record of 100% OTD & zero defect at customer area
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Npi And Process And Product Engineer IiHpSingapore -
Npi/ Process/Product Engineer IiHp May 2015 - PresentSingaporeManufacturing 4.0 | Smart Manufacturing• Utilize PowerBI data to analyze manufacturing performance• Develop the inspection e-Checklist, shop floor system for production traveler• Paperless process• Poka-yoke system to reduce human error• Utilize Microsoft SharePoint, Ms. List to develop the production issue tracker• Automatic the email process flow system through develops the Ms. Flow• Involve in developing Vision AI system • Inspection for assembly process to detect assembly issue• Tracking Cycle time through the AI machining learning systemSustainability Project• Lead the sustainability project and drive our CM toward sustainability goal• Drive 100% paperless process for inspection and product tracking task • Improve factory recycling activities from 60% to 72% • Working with supply chain & supplier to reuse the incoming packaging by 45%• Improve the energy saving by 2% (implementation of LED/ Motion light)• Develop the culture for the environment green awareness• Work with CM factory toward Zero waste factory goal• Align the SBTI and ISO 500001 goal with our CM factoryNPI (New Product Introduction) |Product Quality | Management• Handle critical subsystem of the product Carriage, DD, Crating• Lead for the accessory project NPI from start up until mass production• Provide superb support for the NPI project• Provide leadership & maintain a good relationship with CM factory to meet company requirement (emphasize on Leadtime, Quality)Tooling & Equipment setup• Setup production tooling & equipment to ease production• Develop poka-yoke tooling/jig to prevent human error• Develop the testing tooling to replace the CMM measurement -
Npi/ Process/ Product/ Ie Engineer IiUltra Clean Technology Dec 2010 - May 2015SingaporePlanning & Execute (Operation, Process, Layout)• Capacity planning | Monthly production scheduling | Manpower Planning• Design production layout with minimum space & maximum process output• Define process flow, material flow, rework flow| Downtime& Efficiency• Achieves targeted KPI | Implement BKM (Best Known Method)Budget / Cost control• Manage the cost of maintenance, Tools & Equipment | Prepare CAPEX | Cost Studies• Implement Cost reduction activities thru reduce waste & KAIZEN• Calculating labor hours, production efficiency & material cost | Estimating future requirementManagement• People management - Lead and manage a team from 4-20 people| Build the team morale & achieve objective | People-oriented | Performance Review• Time management | Ability to manage multiple tasks with tight deadlinesLEAN• Continuous improvement on manufacturing efficiency | Just In Time (JIT) system• Promote Lean Culture | Kaizen | Eliminate 8 Wastes (TIMWOODSS)• Process improvement projects| Productivity, Quality, Ergonomics, Cost, 6SProduct Transfer (NPI) & Training• Coordinate the team for training & transition | Customer Interface• Line Setup | Plan NPI production build schedule• Evaluates manufacturing processes | Conferring with equipment vendors• Deliver projects on-time, in-budget and to-specification• Ability to foresee common manufacturing difficulties and plan options• Provide relevant training to the teamQuality & Technical Analysis• Ensures product and process quality | Establishing standards | Quality Management System• Troubleshooting & Root Cause Analysis | Improve FPY | Attend Quality Issue• Provides technical support for problem resolution & material disposition• Perform SPC study, GR &RDocumentation & Reporting & Total Preventive Maintenance• Develop OMS| APQP| PFMEA| RA | ECR/ECO | Shipment |Procedure & Policy • Report production KPI| Utilization, FPY, Scrap and Cycle Time• Coordinating maintenance and repair services| TPM -
Product Process EngineerFlex Sep 2008 - Nov 2010Johore, MalaysiaNPI (New Product Introduction) & Customer Interface• Line setup| Design layout| Define process flow, material flow| Kanban• WI; Procedures| Material List | Equipment & Spares list • Hands-on experience in builds & optimize NPI production process.• Main interface & co-leader for the NPI project.• Liaise with designer to ensure product are Design for Manufacturing (DFM)Lean/ Six Sigma & Line Process/ Productivity Improvement• Green Belt Project “Capability Study Improvement”• Continuous Improvement on the line capacity, yield improvement| TPS• Optimized assembly process & reducing non-value-added operation• Study the TAKT time, SOE & improving production process balancing Product/ Quality Improvement• Involved in CMM measurement for product; Gr&R & Cpk study.• Design and verify jigs & fixtures together with vendor proactively.• Apply DFT (Design for Test) concept| Improve yield loss & productivity.Documentation Control• Establish the WI, OMS (Operation Manual Sheet) | Material & Equipment checklist| FMEA & SFCAT| Bills of Material (total 200+ BOM)• Define Rework Procedure, Process Flows| Provide OJT (On Job Training)
Alex Woon Education Details
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Bachelor Of Applied Science - Basc
Frequently Asked Questions about Alex Woon
What company does Alex Woon work for?
Alex Woon works for Hp
What is Alex Woon's role at the current company?
Alex Woon's current role is NPI and Process and Product Engineer II.
What schools did Alex Woon attend?
Alex Woon attended Universiti Sains Malaysia.
Who are Alex Woon's colleagues?
Alex Woon's colleagues are Ahmed Hassou, Shoaib Maqsood, Elena Fernández Aragonés, Younghwa Kim, Varadharajan Duraisamy, Kenji Lee, Lavish Punia.
Not the Alex Woon you were looking for?
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Alexander Joseph Woon
Provost'S Chair, Singapore University Of Social Sciences / Lawyer, Rhtlaw AsiaSingapore
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