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Alexis Hernandez personal email
As an experienced Electrical & Controls Engineer specializing in control systems, I excel in designing, developing, installing, and maintaining control panels that drive automation and efficiency in manufacturing processes. My career is marked by a commitment to ensuring the safe, reliable, and efficient operation of control systems in industrial settings, delivering solutions that meet the highest standards of quality and compliance.Key Expertise and Responsibilities:Design and Development:● Crafting detailed electrical schematics and layouts for both standard and custom control panels.● Selecting and integrating components such as relays, sensors, circuit breakers, and programmable logic controllers (PLCs).● Ensuring all designs adhere to relevant standards and regulations, including UL508A and NEC.Installation and Commissioning:● Leading the installation of control panels in diverse manufacturing environments.● Configuring and programming PLCs, Human-Machine Interfaces (HMIs), and other control devices.● Rigorous testing and troubleshooting to ensure optimal system performance.Maintenance and Support:● Conducting regular maintenance to minimize downtime and ensure continuous operation.● Diagnosing and repairing faults in control panels and related equipment.● Upgrading and retrofitting systems to enhance efficiency and incorporate new technologies.Safety and Compliance:● Ensuring all control systems meet stringent safety standards and regulations.● Implementing fail-safes and emergency stop mechanisms to protect personnel and equipment.● Performing risk assessments and safety audits to maintain a safe working environment.Collaboration and Communication:● Collaborating with engineers, technicians, and production staff to address operational needs.● Providing training and support to teams on the use and maintenance of control systems.● Documenting control panel designs, configurations, and modifications for future reference.Continuous Improvement:● Identifying and implementing opportunities to enhance control system performance and efficiency.● Staying up to date with advancements in control technologies and industrial automation.● Applying best practices and innovative solutions to optimize manufacturing processes.I am passionate about leveraging my skills and experience to contribute to the success of manufacturing operations, driving efficiency, safety, and innovation. Let’s connect to discuss how I can bring value to your organization or collaborate on exciting projects.
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Electrical & Controls Engineer IiSof-Tek Oct 2021 - Apr 2024Redding, California, United States● Designed, developed, and led the assembly/construction of a custom high-voltage power panel for a $500K+ test bench system for next generation of semiconductor fab equipment, ensuring integration of electrical and mechanical components in compliance with relevant industry safety standards and regulations.● Designed, developed, and modified electrical hardware systems, achieving an increase in system reliability by utilizing advanced design techniques and CAD tools such as SolidWorks and… Show more ● Designed, developed, and led the assembly/construction of a custom high-voltage power panel for a $500K+ test bench system for next generation of semiconductor fab equipment, ensuring integration of electrical and mechanical components in compliance with relevant industry safety standards and regulations.● Designed, developed, and modified electrical hardware systems, achieving an increase in system reliability by utilizing advanced design techniques and CAD tools such as SolidWorks and AutoCAD.● Achieved compliance with UL508A and NEC standards by meticulously selecting and integrating appropriate components, including relays, sensors, and PLCs, ensuring adherence to safety and regulatory requirements.● Developed comprehensive electrical schematics and systems based on requirements, leading to a 15% reduction in development time through efficient design methodologies.● Hands-on experience in electronic circuit design (analog and digital), development, and associated electrical board design, troubleshooting, and validation.● Agile software development of a PC-based controls system for a semiconductor fab test bench. Used structured text to develop code in TwinCAT 3.1 for a Beckhoff IPC to control and automate semiconductor processes within a closed-loop system. Developed program to run/execute user-specified recipes, control devices in manual mode via an HMI, and perform real-time data-acquisition of digital and analog IO peripherals. Concurrently, designed and developed the HMI for this controls system in TwinCAT which required implementation of advanced data-binding methods, custom user controls, and custom JavaScript functions.● Refactoring of critical device control modules such as structures, function blocks, and methods to improve code readability, reusability, and reduce complexities, leading to more robust and efficient PC-based controls system. Show less -
Electrical & Controls Engineer ISof-Tek Jun 2021 - Oct 2021Redding, California, United States● Led the development of a custom serial communications converter, involving both hardware and software components resulting in a seamless integration of new temperature controllers with existing systems. My role included spec’ing out an off-the-shelf PLC/controller that met electrical/mechanical fit and function and developing custom software to convert serial RS232 to RS485 and perform necessary data conversions using Modbus RTU, ensuring it was plug-and-play and backwards compatible.●… Show more ● Led the development of a custom serial communications converter, involving both hardware and software components resulting in a seamless integration of new temperature controllers with existing systems. My role included spec’ing out an off-the-shelf PLC/controller that met electrical/mechanical fit and function and developing custom software to convert serial RS232 to RS485 and perform necessary data conversions using Modbus RTU, ensuring it was plug-and-play and backwards compatible.● Developed a comprehensive software test plan/documentation for automated/manual testing, unit testing, and white box & black box testing to verify & validate system functionality and ensure the delivery of a high-quality, fully functional, and reliable solution.● Proficient in power panel electrical circuit design with safety interlocks and 3-phase load analysis.● Experience with capital equipment and electrical control/power box design, contributing to successful sub-system/module design projects in process industries.● Collaborated with multidisciplinary engineering design teams to design and modify custom electrical equipment and control panel components.● Optimized the selection of components and materials for power distribution box/control panel design by maintaining a close relationship with electrical/mechanical suppliers and manufacturing services providers. This approach ensured optimal performance, reliability, and compliance with industry standards, resulting in a 10% cost reduction in design and parts procurement/selection time. Show less -
Control Panel Technician ISof-Tek Jan 2021 - Jun 2021Redding, California, United States● Assembled and wired UL control panels adhering to precise design drawings, achieving a consistent quality standard across all units by rigorously following CAD specifications and bill of materials.● Collaborated closely with engineers and stakeholders to meet build requirements, ensuring seamless communication and timely completion of projects, contributing to an increase in project delivery speed.● Successfully commissioned onsite electrical and mechanical systems—including sensors… Show more ● Assembled and wired UL control panels adhering to precise design drawings, achieving a consistent quality standard across all units by rigorously following CAD specifications and bill of materials.● Collaborated closely with engineers and stakeholders to meet build requirements, ensuring seamless communication and timely completion of projects, contributing to an increase in project delivery speed.● Successfully commissioned onsite electrical and mechanical systems—including sensors, HMIs, PLCs, and motors—enhancing system performance and reducing startup time by 25% Show less -
Mechanical Engineering TutorCalifornia State University, Chico Feb 2020 - May 2020Provided academic assistance for undergraduate students in the mechanical engineering discipline to acquire a better understanding of targeted weak areas within a subject. Helped students in their understanding of engineering concepts and ideas in subjects ranging from control systems theory to strength of materials -
Senior Capstone DesignSlac National Accelerator Laboratory Sep 2019 - May 2020Stanford, CaThe Capstone Design Project is a two-semester, team based experience where I collaborated with a team of engineering students to design, build and test a solution to an externally-sponsored problem. This process included: - Defining the problem and scope of work- Conceptualizing and modeling potential solutions- Developing and analyzing the detailed design- Building a functional prototype- Testing to verify performance- Develop extensive documentation about… Show more The Capstone Design Project is a two-semester, team based experience where I collaborated with a team of engineering students to design, build and test a solution to an externally-sponsored problem. This process included: - Defining the problem and scope of work- Conceptualizing and modeling potential solutions- Developing and analyzing the detailed design- Building a functional prototype- Testing to verify performance- Develop extensive documentation about our process and results- Present results at the on-campus engineering expo and to the department facultyOur team's outstanding execution of this project led to our department awarding us the MMEM Capstone Design Program Outstanding Project Award for 2019 - 2020 Show less -
Cab Design Engineer InternDaimler Trucks North America Jun 2019 - Aug 2019Portland, OregonProject 1 - Inner Wiper Seal Study and InvestigationInvestigated high seal drag force on current production door inner wiper seal to identify and isolate key disproportionate system. Performed physical testing on the isolated system to obtain quantitative seal drag force values whose results showed that the inner wiper seal was contributing half of the determined drag force on the system. Results achieved in the investigation recommended material changes for prototyping which were… Show more Project 1 - Inner Wiper Seal Study and InvestigationInvestigated high seal drag force on current production door inner wiper seal to identify and isolate key disproportionate system. Performed physical testing on the isolated system to obtain quantitative seal drag force values whose results showed that the inner wiper seal was contributing half of the determined drag force on the system. Results achieved in the investigation recommended material changes for prototyping which were implemented by the door systems team. Project 2 - Door Brace Reinforcement OptimizationUsed CAD tools and engineering principles to create concept parts to optimize current door outer bracing. Conceptualized door outer panel braces that were refined in the iterative design process to meet engineering design requirements. Performed design analysis (FEA) on concept parts to compare composites strength and stiffness results to current production outer bracing. Show less -
Engineering Course Grader - College Of EngineeringCalifornia State University, Chico Feb 2019 - May 2019Chico, California AreaGraded weekly assignments from more than 70 students. Used knowledge of course subject (strength of materials) to grade coursework thoroughly and within the allotted time. -
Engineering Research AssistantCalifornia State University, Chico Sep 2018 - May 2019Chico, CaliforniaApplied knowledge learned on DNA origami nanostructure assembly to build three-dimensional nanostructures via a nanotechnology simulation software, CadNano. Performed finite element analysis on built structures, with potential future drug delivery systems applications in the medical field, to assess their structural stability utilizing CanDo, a compatible simulation program. Presented research work at the 33rd Annual Student Research Competition at CSU, Chico. -
Materials Research Assistant (Reu), Chico Stem Connections CollaborativeCalifornia State University, Chico Jun 2018 - Aug 2018Chico, CaliforniaUtilized nanotechnology simulation software to study the interatomic thermal behavior of crystal structures. Applied theory learned in the classroom to generate thermodynamic data on the molecular dynamic structures of Silicon (Si) and Silicon Dioxide (SiO2). Maintained and fostered effective communication with research colleague and faculty advisor to produce desired results. -
Auto Body Technician AssistantHernandez Body Shop Dec 2017 - Jan 2018Delano, CaApplied problem-solving skills to successfully complete required tasks and meet project deadlines which included hands-on tasks that involved assembling and disassembling auto body components to inspect their condition for possible repairing. Maintained communication with co-workers and employer to perform tasks exceptionally well. Utilized fluent Spanish language to translate and improve customer service.
Alexis Hernandez Skills
Alexis Hernandez Education Details
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Mechanical Engineering
Frequently Asked Questions about Alexis Hernandez
What is Alexis Hernandez's role at the current company?
Alexis Hernandez's current role is Controls Engineer | Industrial Automation & Control Systems Integration | L&TTS / Apple | Designing & Engineering to Turn Ideas into Reality.
What is Alexis Hernandez's email address?
Alexis Hernandez's email address is al****@****ord.edu
What schools did Alexis Hernandez attend?
Alexis Hernandez attended California State University, Chico.
What skills is Alexis Hernandez known for?
Alexis Hernandez has skills like Research, Microsoft Office, Microsoft Excel, Team Leadership, Computer Aided Design, Leadership, Microsoft Word, Microsoft Powerpoint, Public Speaking, Communication, Interpersonal Leadership, Interpersonal Relationships.
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Alexis Hernandez
Whippany, Nj
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