• Rich Experience in Green/Brown Field Projects. Maintenance Lead of New Machine Launch & Old Machines Refurbishments (retrofit) projects (PLC, Robots, Conveyors & Automation Fixtures, Jigs).• Identified the low-cost solution for Energy Saving Project & Local alternative line builders instead of overseas OEM • Lead the Head count Save Efficiency improvement project & Aged Equipment Refurbishment projects by Latest technology & Low-Cost investments.• Had the opportunity to manage 3 New Models Vehicle launches as Manufacturing Maintenance Engineer, which includes a 2-vehicle green field site launch and 1 Brown field launch.• Responsible lead person for the Project deliverables of specifications w.r.t RFQ, Timelines with milestones, OEM Supplier meetings and inter-company communication to ensure successful project completion and Launch assistance• Design Approval Review (DAR) with Suppliers and Ensure the Requirement as per drawings.• Strategizing plans and Delivering Installation & Contractor management for onsite Installation Commissioning until Project buy off.• Manage the Change when Process changes of manufacturing systems due to introduction of new machinery plant and equipment.Key Skills: RFQ / SOW Preparation, BOM, Budgetary Estimation, TARR- Time adjusted Rate of Return projects, AI, Kaizen, Low-Cost Vision Error Proof System, Industry safe work practices & Plant authorized permit issuer for Hot Work, L&R – Lifting & Rigging, Height work. Lead the Various IoT, RPA & Digitalization Projects. Low-Cost Vision Monitoring, Digitalization of Various Forms (Microsoft office 365) & Maintenance User manual developed in Cloud for Easy Access. Business Management application Software & Hardware’s installation & Upgradation. Implement & Handling of Manufacturing Application Auto Save - MDT, Assembly Information System- AIS, Quality Leadership System - QLS, Advance Fasteners system – AFS, Visual Production Guide – VPG, Maximo for Maintenance – MFM. SAP - ARIBA

• Experienced Maintenance Engineer with a demonstrated history of working in the Body Shop Automated line. Continues Monitor & Give Prior Alert to team in case of any Key Metrics goes to out of control. • Conducted Daily and Weekly meeting reviews of Maintenance measurables like Downtime, MTTR and MTBF Equipment availability, Cycle time, Preventive - Predictive & Crises Maintenance.• SME of BBQ (Backup, Bypass & Quick Change over) to improve the Equipments uptime and PM, Shutdown plan to execute P.M activities, Equipments ONLINE & OFFLINE P.M Planner• Spares management - Repair & Reuse, and warranty process. inventory controls and cost optimization, • Constraint area deriving and focusing to improve with MTBF.• Contribute to the Creation and implementation of various manufacturing systems across manufacturing lines and Develop Procedures to aid and improve operational performance.• Manage the MES system lives on shop floor during development and implementation, Go lives and Optimize the Preventive Maintenance according to standard procedure, enhancing performance and product quality, ensuring the achievement of all Key Performance Indicators (KPIs)• Ensure proper integration of Digital Manufacturing systems with line level automation layer for seamless order management, quality management, material management & data acquisition requirements.• Effectively capture System Development issues to resolved on each line items and work with different stakeholders across manufacturing engineering, operations, quality team &, process excellence teams.Key Skills: DFMEA - Design Failure Mode and Effect Analysis, DMAICR - Define, Measure, Analyze, Improve, Control & Replicate, G8D - Global 8 Disciplines, M – Task Calculation, AM - Autonomous Maintenance, LOTO/ECPL - Electrical Control and Power Lockout, ECSPMT - Energy Control for Set-up and Permitted Minor Tasks., Error Proof, Breakdown report tracking and reporting by Why - Why analysis & Fish bone diagram

• Troubleshooting, Programming for minor changes and Hands on Experience in PLC, Drives, Man Machine Interfacing Devices & Robots• Permanent Corrective Actions for Repeated Breakdowns & Abnormalities tracking, closing, and reporting.• Lesson Learned, Visual Aids, Trouble shoot Procedure prepare & Training given to the team by event simulation (Practical) as well as with SPL’s & Procedures to enhance team skill level.Key Skills:Siemens PLC S7 300 & TIA Portal, SCADA -Wincc Flexible & Explorer. Sinamics Drive, Mitsubishi PLC, Yaskawa PLC- MPE720 Ver.7. Kawasaki Robots, SICK laser scanner S300- SICK CDS 3.6.8 software. SCA Sealing system - Controller SYS6000 & Pump PCU5000. Electro-pneumatic DESTACO, Festo CPX & SMC Controls, Molex I/O Module, IT guns (Obara & Bosch controller). Mig welding M/c (Ador & L&T), Vision System (Cognex & Eines).

• Valuable experience and knowledge of developing and implementing Production Conveyor Line System like Vertical Drop Lifter, Power Roller Bed, Lift Table, Buffer Conveyors, EMS - Electro Monorail System, FDS – Friction Drive System, Transfer & Turn table.• Fault finding and working in Electro Pneumatics circuits Fixtures & Jigs.• PLC Programming, Trouble shooting and Training in PLCs & SCADA (WINCC & WINCC Flexible) especially in Siemens (S7300, TIA1500).• Hands on experience in Programming and Troubleshooting of Kawasaki robots for Spot welding, Pick-place, Hemming and sealant application robots.• Connection and troubleshooting of Drives – SEW, Sinamics, AB and interfacing the AC drives (SEW) with PLC using Device net & Profinet connectionKey Skills: Technical capability and understanding of control architecture of automation Equipments, Control panel wringing, I/O Modules & Communications module, Relay’s, Hoist, Jig, Shuttle Line, Auto Sealer Dispense System, Profinet & Ethernet Communications Protocols, Vision Systems.

• Joined as a Production Technician under Government Act apprenticeship at Ford india Pvt Ltd.• Responsible to Meeting the Production Schedule in Closures welding line & Fit and Metal Finish line.• Ensure the Quality of Manufacturing. worked in Three shift operations. • Played major Key role in Productivity improvement (JPH) Projects and Lean Manufacturing.Key Skills:Process Control, Quality Control, Build to Schedules, Lean Manufacturing, Failure Mode, and Effects Analysis (FMEA), Statistical Process Control (SPC), DMAIC,7 QC Tools, 8 Forms of Waste, Fit/Gap Analysis, Error Proof, ISPC - In-Station Process Control, SWOT - Strengths Weaknesses Opportunities Threats.