Mechanical component and system design in a fast-paced environment, Design/assembly/testing of fully machined, sheet metal, and rapid prototype parts using Autodesk Inventor. Close collaboration with machinists, fabricators, electrical, and software engineers, developing complex, short-lead projects with functional deliverables.

Design/production/integration of ground test, flight, and ground support hardware. New concept development, Solidworks-based 3D CAD design, engineering drawings, supplier and material sourcing, machining/fabrication, part inspection, build/assembly, integration, testing, logistics, and project management. Build/test of 200lb to 80klb thrust rocket motors, and various small scale flight vehicles.

Design for prototype and production manufacture of various chassis/drivetrain/electrical/body components for conventional, hybrid, and electric vehicles (CATIA-based 3D Design/2D drawings/procurement). Body engineering, racecar component design, data-based and hands-on design and development, 3D scan reverse engineering, drivetrain development.

Motorcycle exhaust component design using SolidWorks, manufacturing tooling design/repair, EFI tuning for dynamometer and field testing, durability testing, shop workflow layout, manual machining, instruction manual creation.

Mechanical design using CATIA V5 for 3D modeling and 2D manufacturing drawings of turbochargers, valves, related components. New concept/product development.