Developed detailed mechanical designs and drawings for new products using CAD software.Created 3D models, assemblies, and drawings to support design projects.Performed structural analysis on components to ensure compliance with engineering standards.Reviewed customer specifications and provided feedback on design feasibility.Provided technical guidance to junior engineers in the development of product designs.Analyzed test data and identified areas for improvement in existing products.Designed prototypes based on customer requirements and conducted testing for verification.Collaborated with suppliers to select materials that meet cost, performance, and reliability goals.Managed multiple concurrent projects from concept through production launch stages.Assisted in troubleshooting problems related to product design during manufacturing processes.Reviewed engineering change orders and implemented changes according to customer needs.Participated in cross-functional teams responsible for developing innovative solutions.Established quality control procedures for validation of design specifications.Generated reports outlining progress throughout the product development cycle.Maintained open communication with internal stakeholders regarding project status updates.Resolved complex design issues through creative problem solving techniques.Incorporated aesthetic design principles to support creation of visually appealing products and parts.Selected manufacturing methods, fabrication and product designs.Sketched outline designs and used CAD programs to create detailed designs and specifications.Employed rapid prototyping to aid in short-run and one-off production of customized products and components.Analyzed designs to spot and fine-tune loopholes, enhancing designs for final outlook.

Roles & Responsibility • Taking care of Quotation, Costing and marketing department’s activities, i.e.RFQ (Domestic and international) response, Estimation, Technical discussions, Customer interactions, etc. • Techno–commercial discussion with the customer (Attending the technical issues of the customer) • Technical feasibility review of all RFQ’s with the concerned departments (Coordination with Sales, Design, Purchase, Quality, Assembly Department). • Part cost estimating for different commodities like sheet metal, machining and plastic. • Drive and execute cost reduction activities to meet the management targets. • Guide vendor in preparation of RFQ, Schedules and look ahead plans. • Review and confirm rates from vendors. • Hands on experience on determining the tonnage, machine selection, process for different commodities • Focus on opportunities to reduce costs right from the conceptualization stage through the production life of the product • Segregate based on sub-assemblies, incorporate data in Excel BOM and Preparing Detailed Manufacturing Documents consisting of Engineering Drawings. • Benchmarking the arrived cost with competitor’s product, Determining the potential gap • Comparing commodity to commodity & sub-assembly to sub-assembly with competitor product. • Cost estimation of all type process like turret punching, Laser cutting, press brakes, CNC Wire cutting, Stamping, Welding, Surface finish process, fabricated assemblies, Machining process. • Source identification for the process, surface finish &material identification of different standards. • Sound exposure in Sourcing, Vendor development.Customers: - ABB, BOSH, TROLEX, Centum, YASKAVA, BIOFI

Roles & Responsibility• Project In charge & Leading the prototyping activities till customer approval for various New Product Development projects• Based on the customer drawings / actual samples (reverse Engg.) Preparation of the quotation part costing (RFQ)• Executing cost reduction techniques & performance improvement projects related to Value Analyze & Value engineering.• study the technical documents, standards, specifications and drawings. 3D modeling and Drafting using Tool like Creo 2.0 and Auto CAD• Process Review and Planning of Raw Material, bought out items and packing by ERP• Development of Tools & Fixtures for Press Brake, Riveting, Spot welding and Welding Operation.• Development of first samples as per customer drawings.• Releasing the work orders to the manufacturing department along with development,• Bending and riveting drawings.• Preparations of PPAP documents.• Coordination with customers regarding the design and quality aspects. Guiding the pilot lot production & working on ROI to reduce the cycle time• Completing the project successfully within the planned target time line or well in advance• Working with innovative ideas to satisfy the customer & their needs.• Follow & comply with all company policy & administrative standard operating proceduresCustomers: - SCHNEIDER ELECTRIC, ABB, ALSTOM, FAIVELEY, VISTEON, SCANIA, EMERSON INDIA, GE, SASMOS, DOVER INDIA, AUXEL, FAURECIA, Etc…Avinasha ABangalore