Ayan Chatterjee Email & Phone Number

Bengaluru, Ka, In

Bengaluru, Karnataka, India

Lead initiatives to streamline operations, reduce waste, and enhance productivity through Lean Six Sigma methodologies.Conduct training sessions and provide mentorship in Green Belt and Black Belt lean six sigma projects, ensuring project success and sustainable results.Collaborate with cross-functional teams to identify improvement opportunities and implement best practices in process optimization, TQM and TPM.Spearheaded continuous improvement initiatives, resulting in significant cost savings and increased operational efficiency.Developed and implemented Lean Six Sigma strategies, achieving measurable improvements in key performance metrics.

- Coordinator for implementation of TQM vehicles (Daily & Policy Management, Cross functional management, and other SGAs).- Development and implementation of service excellence initiatives to improve customer experience.

- Proactively drive EBITDA improvement program as part of the program management office.- Full time champion of Packaging Workstream dedicated to identifying opportunities, benefit analysis to optimize packaging spend by use of alternate material and eliminate wastage of packaging consumables through process improvement.

- Conducted time studies and machine-manpower utilization to identify bottlenecks, areas for improvement and to reduce cycle time.- Worked closely with cross-functional teams to develop and implement process improvements through DMAIC projects.- Calculated production capacity of machines based on product mix and available time.

-Conducting Breakdown maintenance for 8 no. of Pot Tending Machines(PTM), 7 no of WMI Konecranes, 2 no of FAFECO Cranes.-Maintenance of Pneumatic cylinder, valves, Hydraulic system, Electrical motor and BCH Brakes of the cranes. -Proper notifications of all Breakdown activities in SAP.-Manpower and material management according to SAP.-Local store management and Scrap Management.-5S maintenance in my respective area.

-Commissioning and stabilization of 4 X 300 MW Power plant-Managing manpower in shift as well as commissioning activities-Carrying out improvement jobs to reduce auxiliary consumption

Master Of Technology - Mtech, Engineering/Industrial Management, Cgpa : 9.3 (1St Class Distinction)

-Graphical User Interface design for Reliability based Maintenance -Reliability prediction and estimation -Decision Modelling -FMECA -Time.

Bachelor Of Technology - Btech, Mechanical Engineering, Cgpa : 8.14 (1St Class, Distinction)

Activities and Societies: CCA, ISTE, Mechanical Engineering Students' Association (MESA), SAE, NaCoMM-09