Bharath Reddy Email & Phone Number

Karnataka, India

Karnataka, India

Die Casting and Plastics - Product / Tool Developement for Aerospace and Industrial applicationsIdentification of new sources and evaluating their capability w.r.t Quality , Cost, Delivery & ManagementCommercial finalization of tools / components to meet the target costVendor development and process planningTechnical review with Design team and vendors for product developement Team Management

Hosur Area, India

Selangor, Malaysia

New Product Development - Aluminium Castings• Project lead for new projects design and development• Study manufacturing feasibility for the new products • Quote inquiry, Identifying and finalizing the vendors• Development of die casting tools from overseas suppliers• Commercial finalization of tools to meet the target cost• Technical review with customers and Tool Makers• Preparation of detailed project plans and sharing weekly updates to customer through emails and con. calls• Coordinating with internal departments like Production ,machining, QA, painting and assembly to deliver the new products on time to customers• Development of complete facilities likes mould, machining fixtures and cutting tools for the new projects • Interacting with the Suppliers to resolve chronic Quality issues by providing technical support• Rejection reduction for the new products during the initial proving stage

Chennai, Tamil Nadu, India

New Product Development - Aluminium Castings(PDC & LPDC)• Study the manufacturing feasibility for new products like Crank cases, Cylinder block, Cylinder Head and Cover casting components• Preparation of detailed time plan for development of casting parts (APQP)• Identification of new sources and evaluating their capability w.r.t Quality , Cost, Delivery & Management• Early supplier involvement & carrying out simultaneous engineering for new parts development • Workout zero based costing for new parts/ tools• Commercial finalization of parts and tools to meet the target cost set by management• Technical review with suppliers for feasibility study at the initial stage to cut down the development lead time and eliminate the quality issues at later stage • Conduct Value analysis & value engineering workshops to cut down the Part cost / die Cost to increase the profitability• Parts procurement transactions (Parts masters, source masters, purchase orders, parts receipts, GRNs, stocking) carried out in MM module SAP • Analyzing various processes / applications and recommending process modifications and equipment calibrations to enhance operational efficiency• Optimize process through detailed analysis to achieve cost reduction• Creation of aesthetic standards for die casting parts, surfaces classified under class A,B & C• Onsite supplier assessment in China and Taiwan to identify the probable suppliers to develop die casting tools with superior quality levels

Hosur Area, India

Die Design and Development of Aluminium castings(LPDC & PDC)• Conduct DFMEA & PFMEA during the initial stage to reduce the lead time and avoid rejection losses and to improve yield of the cast aluminum product to increase profitability• Vendor development and process planning • Preparation of detailed project plan(APQP)• Concept making, parting line, gating, die design and core box design• Conduct Design Reviews to get the feasible product model from customer• Die planning, die development and die proving• Quote enquiry, Identifying and finalizing the vendors• Give necessary technical support to the Die manufacturers to complete the Die manufacturing on time• Improved productivity by 40% by introducing multi-cavity dies and family dies• Established a product library for bench marking and developed guidelines and manuals for product and die design• Improved productivity by 45% through introducing multi-cavity core boxes and family core boxes• Reduced LPG consumption in LPDC machines by modified machine design• Active member in productivity and quality improvement teams like QCC and CFT

Bachelor Of Technology (B.Tech.), Mechanical Engineering

Diploma In Tool And Die Making, Tools And Dies