Brian Gilliard

Brian Gilliard Email and Phone Number

Warren, MI, US
Brian Gilliard's Location
Warren, Michigan, United States, United States
Brian Gilliard's Contact Details

Brian Gilliard personal email

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About Brian Gilliard

Brian Gilliard – General Motors (GM) Design release Engineer, Bumpers, Fascias and GrillesBS degree in Metallurgical Engineering - Michigan State University. I have over 30 years’ experience in the automotive industry.13 years at GM where for 5 years I worked in the development of iron and aluminum casting processes and 8 years designing doors, hoods, deck lids and bumper beams in SMC, RIM and SRIM. 13 years at General Electric Plastics in the engineering design and processing of bumpers, grill opening reinforcements (GOR) and running boards in AZDEL®, polypropylene Glass Mat Thermoplastics (GMT-PP), VALOX® (PBT) and XENOY®PC/PBT.10 years at Owens Corning Automotive helping OEM, Tier Ones and molders to design, test, process and implement exterior automotive applications such as integrated front end modules, running boards, etc. in long glass fiber reinforced polypropylene and interior applications such as AcoustiMax® headliners and VersaMat® insulators and sound absorbers.In the General Motors Truck group as Quality, Reliability and Durability Lead Engineer I worked with the new vehicle Product Develop Teams to identify possible warranty issues from designs that don’t follow best practices based on knowledge gained from past warranty issues. Responsible for warranty issues with suppliers of TPO fascias, functional black plastic components, chrome plated ABS grilles and chrome plated metal bumpers. Direct the resolution of warranty spills and work with the supplier on a daily basis to find the root cause, contain the bad parts, and replace service stock with the new parts. Develop plans with suppliers to prevent future warranty spills.I am currently the Design Release Engineer for the 2014 Buick LaCrosse and Chevrolet Malibu bumpers, fascias, grilles and wheelhouse liners. Responsibilities include program management, application engineering and launch support in the GM Fairfax Kansas City and Detroit-Hamtramck Assembly Plants.

Brian Gilliard's Current Company Details
Technical Resources of Michigan

Technical Resources Of Michigan

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Program Manager
Warren, MI, US
Brian Gilliard Work Experience Details
  • Technical Resources Of Michigan
    Program Manager
    Technical Resources Of Michigan
    Warren, Mi, Us
  • General Motors
    Design Release Engineer
    General Motors Jun 2021 - Present
  • Borealis
    Business Development
    Borealis Apr 2018 - Feb 2020
    Hired as an Independent Contractor to use my expertise in composite applications and industry contacts to develop new business opportunities for Borealis at General Motors (GM). I recently completed a market study on the use of glass fiber reinforced composites at GM. The information from this study will enable Borealis to identify automotive parts where they can sell their materials to fill up the capacity for their new plant in the US.
  • General Motors
    Design Release Engineer
    General Motors Feb 2011 - Jan 2018
    Warren, Mi
    Design Release Engineer for the 2014 Buick LaCrosse MCE and the 2014 Chevrolet Malibu MCE bumpers, fascias, grilles and wheelhouse liners. Responsibilities include program management, application engineering and launch support in the GM Fairfax Kansas City and Detroit-Hamtramck Assembly Plants.
  • General Motors
    Quality, Reliability And Durability Lead Engineer For Full Size Trucks Bumpers, Fascias & Grilles
    General Motors Feb 2011 - Sep 2012
    Worked with the new vehicle Product Develop Teams to identify possible warranty issues from designs that don’t follow best practices based on knowledge gained from past warranty issues. Responsible for warranty issues with suppliers of TPO fascias, functional black plastic components, chrome plated ABS grilles and chrome plated metal bumpers. Direct the resolution of warranty spills and work with the supplier on a daily basis to find the root cause, contain the bad parts, and replace service stock with the new parts. Develop plans with suppliers to prevent future warranty spills.
  • Owens Corning Automotive
    Business Development Manager
    Owens Corning Automotive Jan 2000 - Oct 2010
    Novi, Mi
    Responsible for program management, application engineering and field quality support of automotive products molded from AcoustiMax lightweight glass mat thermoplastic for headliners. A member of the team that commercialized the Mazda J61J headliner coordinating design and DVP&R testing, working on the PPAP, molding and process support in the Intier manufacturing plant and field quality. The headliner program has $1,500,000 of annual sales. Led the development of commercial applications in the Recreational Vehicle industry for composite materials to replace luan in the roof and wall construction with the potential of $2,000,000 in annual sales. Other responsibilities include application engineer for sound insulators and absorbers from VersaMat polyester fiber products. I completed the APQP for PSC Fabricating who supplied VersaMat die-cut parts to Toyota Boshoku. Key programs include Project Engineer on the Toyota Venza Rear Quarter Panel Acoustic Insulator - $400,000 annual sales, Pontiac G6 Package Tray Insulator – $180,000 annual sales and the Mazda 6 Headliner Absorber - $250,000 annual sales.
  • Azdel, Inc. (A Ge/Ppg Jv)
    Application Engineer
    Azdel, Inc. (A Ge/Ppg Jv) Nov 1987 - Dec 1999
    Responsible for the engineering and design of exterior automotive products made from thermoplastic injection, compression, and blow molded materials. Job consisted of providing technical support to GE marketing personnel, molder customers and OEMs all over the world. I followed projects through from prototype to production, initiating project ideas, performing finite element analysis (FEA), working with model and tool makers in the design of prototype and production tooling, conducting molding trials, documenting project results, giving technical and marketing presentations to customers and controlling the budget and project resources. Responsibilities also included supervising and directing the efforts of a computer application engineer who did finite element analysis.
  • General Motors Technical Center
    Senior Project Engineer
    General Motors Technical Center Jun 1975 - Nov 1987
    Job consisted of initiating project ideas, controlling the budget and project resources, directing the activities of other personnel involved in the project, and documenting project results. Responsibilities include providing engineering support to designers, specifying materials, working with model and tool makers in the design and build of prototype tooling, and providing technical assistance in bringing composite automobile body panels to production. Project activities included the design and prototype of the GM-80 (1990 Camaro / Firebird) SMC door with a hinged outer panel to simplify access to the hardware. This feature resulted in me receiving a patent for the GM-80 door design.Other project activities included defining the parameters for door beams in composite and steel doors. Coordinating the design, build and testing of composite doors for the Seville Composite Vehicle project, the forerunner of the 199X Cadillac Family-of-Cars concept. Building a finite element model of a roof for the GM-80 vehicle to determine the feasibility of a one piece GTX thermoplastic roof design.

Brian Gilliard Skills

Engineering Automotive Six Sigma Plastics Product Development Manufacturing Thermoplastics Injection Molding Continuous Improvement Engineering Management Polymers Ppap Cross Functional Team Leadership Apqp Failure Mode And Effects Analysis Fmea Lean Manufacturing Machine Tools

Brian Gilliard Education Details

Frequently Asked Questions about Brian Gilliard

What company does Brian Gilliard work for?

Brian Gilliard works for Technical Resources Of Michigan

What is Brian Gilliard's role at the current company?

Brian Gilliard's current role is Program Manager.

What is Brian Gilliard's email address?

Brian Gilliard's email address is br****@****oup.com

What is Brian Gilliard's direct phone number?

Brian Gilliard's direct phone number is +131356*****

What schools did Brian Gilliard attend?

Brian Gilliard attended Michigan State University.

What skills is Brian Gilliard known for?

Brian Gilliard has skills like Engineering, Automotive, Six Sigma, Plastics, Product Development, Manufacturing, Thermoplastics, Injection Molding, Continuous Improvement, Engineering Management, Polymers, Ppap.

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