Carly Hanson Byczynski Email & Phone Number

Milwaukee, Wi, Us

Middleboro-Lakeville, Massachusetts, Us

New Berlin, Wisconsin, Us

- Manages team of Senior Project Engineer, Quality Engineer, Continuous Improvement Specialist, and Manufacturing Engineering Interns to drive KPIs for manufacturing support. Drive improvement goals to optimize efficiency and reduce overhead. - End to end project management of startup of new manufacturing line. Coordinated integration of multiple pieces of machinery into single line for production. Set daily and hour by hour targets for production. Validated processes and materials against production goals and safety requirements. - Specified custom design of ink jet printing system to drive increased throughput and product quality based on business needs. Designed ramp up plan coordinating with multiple departments to seamlessly transition work from older machines to new line. Final project results included capacity increase from 100,000 units to 1.2 million units produced daily. - Designed and executed quality program including 4-Step problem solving methods, internal corrective action documentation, customer complaint reporting process, and customer credit memo tracking.

Fort Mill, South Carolina, Us

- $6 million expansion construction project in Milwaukee facility to expand factory storage by 50%. Decision maker for final architectural design and selection of general contractor. Sole Diversey contact for timelines, budget, and subcontractor selections. Completed project on time and under budget. - Production line startups. Led onsite factory acceptance testing for new equipment. Managed timelines for delivery of production machinery from multiple vendors. Coordinated installation and mechanical/electrical integration of the machinery. Wrote and executed installation protocols. - New plant startup for $70 million project. Worked with team of manufacturing engineers to design filling lines for newly built plant in Kentucky. Specified new equipment, assessed health of existing equipment to transfer from other plants, coordinated deliveries, installations, and startups of lines.

München, Bayern, De

Simultaneously managed multiple projects for the Menomonee Falls production plant. Projects Include:- Assembly line transfers from Michigan to Wisconsin factories- Product re-introduction to existing assembly lines- Outsourcing of fabricated products from internal manufacture to manufacture at strategic fabrication suppliers- Shifting production planning strategy using new software and processes Management of projects involved cross functional team coordination across Design Engineering, Manufacturing Engineering, Production Planning, Materials Planning, Sourcing, Quality and others.

München, Bayern, De

Support major projects for manufacturing operations in Menomonee Falls, WI plant. Support lean activities including Kanban implementation and Value Stream Mapping of major processes. Support strategic process for assembly line moves and startups. Implemented ergonomic assessment tool (Humantech) for entire Menomonee Falls manufacturing plant. Facilitated training for involved parties. Conducted transition training for next process owner. Managed multiple engineering interns over summer project work. Projects included new employee training program, parts shortage tracking, and process documentation.

München, Bayern, De

Daily line support for rammer assembly line. Updated routings, wrote standards to be implemented plant-wide, wrote Work Instructions for critical assembly processes. Maintained BOMs and Routings in SAP. Led process failure mode effects analysis (pFMEA) for new product introduction. Projects: Built SharePoint site for Process Engineering Department. Process Failure Mode Effects Analysis (PFMEA) subject matter expert. Developed Manufacturing Engineering Internship Program.

Milwaukee, Wisconsin, Us

- Mentor chapter of 30+ women pursuing higher education in engineering and technical science- Support the collegiate members of the Alpha Chapter (Marquette University) of Alpha Omega Epsilon- Serve as the liaison between the Alpha Chapter, the Regional Advisor, and the International Executive Board- Guide Chapter Executive Board members in leadership development

Dublin, Ireland, Ie

Responsible for safety, quality, and productivity improvements related to the three phase transformer line.- Prepared Work Instructions, Quality Documents, and Daily Production Check Sheets. - Wrote Capital Project Requests and project managed purchases from quoting process through implementation. - Conducted ergonomic assessments of existing processes and implemented process and workstation changes to reduce ergonomic risk to operators. - Cross trained new team members on existing processes. - Conducted Job Safety Analysis on multiple operations to determine safety exposures. Implemented fall protection process for work on top of large transformer cabinets. - Updated PFMEA analysis for high risk operations and worked with design engineering and quality department to implement changes to reduce RPN

Simultaneously managed multiple projects in factory directly impacting safety, quality and productivity. Brought together a cross functional team of hourly and salaried employees to troubleshoot major issues in work cell. Conducted ergonomic assessments on work stations to reduce risk in factory.

Supervised seven union employees in maintenance, quality and material handling. Utilized SAP to schedule maintenance work orders. Team member for plant transformation and operational excellence initiatives. Used SAP for MRO purchasing. Worked with external vendors for spare parts procurement. Relevant projects:- Development of work order system for Maintenance Department- Development of Preventative Maintenance (PM) system for critical machines and cranes. Scheduled preventative maintenance activities in SAP

Facilitated 8 5S kaizen events in the motor factory. Worked with Factory Manager of motor factory to develop annual and 5-year strategic capital budgets. Purchased new equipment, implemented process improvements, championed safety throughout factory.

New Berlin, Wi, Us

Bs, Mechanical Engineering

High School Diploma