Casey Bogan Email & Phone Number

Tempe, Arizona, United States

• Quality lead for Secure Network Systems (SNS) and Resilient Space Missions (RSM) business areas.• Ensured Product Quality and assignment of Quality personnel to support SNS in achieving themost profitable fiscal quarter to date – Q2FY24 with over $44.5M in revenue.• Guided the SNS business area in their New Product Introduction of a line of SpaceReprogrammable Cryptos – built off of experiences working with the RSM team on the NPI ofa Space Terminal product and from leveraged mentors, especially those with extensive Spaceexperience at Viasat’s Arizona location.• Pushing for standardization and thoroughness in the vetting of Commercial-Off-The-Shelfvendors for high-reliability applications – a direction a business is moving more and moretowards.• Created and released Quality Plans for Space and Terrestrial programs.• Drive Process Qualification and Root Cause Analysis & Corrective Action (RCCA) with Printed CircuitBoard (PCB) fabricators, electronic component manufacturers, Electronics Manufacturing Services,cable assembly manufacturers, antenna manufacturers, and terminal/box build/satellite busintegrators.• Develop Inspection Plans to meet customer requirements and interface with them directly, asneeded.

Carlsbad, Ca

• Proposed and conducted a project to drive RCCA at the product integrator supplier site for the topfailure modes experienced on a Shop Replaceable Unit chassis assembly, estimated to free up shipmentof $63,362.95 of revenue each month because of the reduced failure rate.• Prepared and presented an ROI analysis to justify acquisition of a capable x-ray system for onsite use,annual ROI estimated at $3.8M.• Designed and facilitated a DOE to understand the factors contributing to changes in thermal chamberramp rate to overcome the problem of supplier ramp rate not meeting specification.• Process FMEA (PFMEA):• Led PFMEAs at EMSes to identify high risk failure modes in the manufacturing process andcome up with actions to mitigate those risks.• Facilitated a PFMEA for a cross functional internal team on Engineering Change Managementprocesses.• Released procedures on PFMEA and Process Control Plan in alignment with industrystandards for Production Part Approval Process (PPAP).• Managed Product Quality for a line of SNS products by ensuring manufacturing systems were in place to effectively identify nonconforming material and by driving and facilitating corrective action on the topissues impacting Product Quality.• Wrote a white paper on how to calculate attrition of subassemblies that fall out at unit-level processingto promote a common understanding of liability across Viasat and Viasat’s suppliers.• Introduced an objective acceptance criteria to remove the costly inefficiencies associated with thesubjective judgment call that resulted whenever color varied by a perceptible amount from batch tobatch of powder coat.• Helped overcome production challenges to ensure the largest quarter delivery at the time on an SNSproduct line by leading RCCA and Continuous Improvement efforts.• Contributed substantially on dedicated teams for Corrective Action Request (CAR) System Improvement and Lean Maturity Model Scorecard Development.

Carlsbad, Ca

-Facilitated development of a PFMEA for a product line of PCBAs.-Managed product quality on a number of Viasat's most interesting product lines.

Carlsbad, Ca

• Applied experience with technical problems and communication challenges to collaborate and engineerelegant and cost-effective solutions to challenges that arise in the field of electronic assembliesmanufacturing.• Advised suppliers on how to improve production processes to make potentially catastrophicassembly mistakes a non-issue through the implementation of process controls.• Developed processes and supporting documentation in accordance with industry standards andcustomer requirements.• Developed a traveler template that is now the standard for new process development and update ofexisting processes.• Wrote and released the company-wide Moisture Sensitive Device Handling Procedure; Trainedpersonnel to the standard; Ensured compliance with industry standards IPC/JEDEC J-STD-033 andIPC/JEDEC J-STD-020.• Wrote a white paper on corrosion-induced cracking of type 410 stainless steel washers and proposedan alternate part based on positive experimental results.

Valencia, Ca

• Reduced defects and streamlined processing by employing techniques of failure analysis and RCA.• Established and sustained assembly processes of microelectronic assemblies, including assembliescontaining MEMS devices, for the company’s largest medical customers.• Reduced customer returns on the highest volume assembly for the largest medical customer to lessthan 25% of what they were in previous months.• Executed process changes, process qualifications, and equipment validations from start to finish,and prepared reports for customer approval.• Created the assembly processes for 6 unique space level chip-on-board modules for Space Flightapplications:• Programmed the recipes on Production equipment for adhesive dispense, die attach,encapsulation, radiation shield attach, and radiation shield placement for all 6 assemblies.• Updated procedure and tightened controls on processes to satisfy the customer requirementthat acetone could not be used for touchup.• Guided an 8D team to the root cause of a sample unit that failed a destructive physical analysis:• Organized hypothesized causes from the team onto a fishbone diagram.• Performed a designed experiment that provided evidence which directed the team to thetrue cause.• Revised assembly instructions to prevent recurrence of the failure.• Researched and presented a report on process times that re-established trust with a long-termcustomer.• Designed and maintained production fixtures, equipment, and tooling.• Designed custom tooling including temperature controllers, heat stages, vacuum plates, fixtures,peripheral collets, and soft-tipped pickup tools.• Purchased tooling specific to cleanroom micro-EMS.

-Developed processes for die attach and encapsulation operations-Conducted studies to inform manufacturing decision-making and to identify root causes of problems-Created dispense programs on the Camalot 3800 Automatic Dispenser-Created placement programs on the MRSI 505 Assembly Work Cell-Assisted design and equipment maintenance engineering departments in the development of tooling and machine troubleshooting

Valencia, Ca

-Studied technical manuals, reports, and reference documents to operate, troubleshoot, and interface with mechanical apparatuses used in the assembly and processing of microelectronic devices-Collected and interpreted data for statistical analyses using mechanical tools, computer databases, and software-Conferred with manufacturing team, production personnel, customers, management, and business contacts to make informed decisions for facilitating production

Valencia, California

-Adhered to testing, documentation, and safety procedures to verify proper functioning of microelectronic devices-Manipulated delicate tools to aid in the troubleshooting of defective parts, specified rework actions, and maintained a database of lessons learned from successful fixes-Sought out new challenges to become an adaptable asset within the test department with a reputation for efficiency and reliability

Southwest Fisheries Science Center

-Quantified larval organisms and fish eggs utilizing a compound microscope-Independently followed appropriate technique to maintain the integrity of all biological samples and a safe workplace -Participated on a two week research cruise by assisting with species classification and measurements for statistical interpretation of fish stocks off the California coast

-Scheduled, coordinated, and supported volunteers in person and with the use of computer tools-Researched, developed, revised, facilitated, and trained volunteers on interpretive activities-Led volunteer trainings on topics of ocean science and interpretation

-taught elementary and middle school students the principles of DNA extraction-demonstrated methods and communicated concepts to small groups during a hands-on activity where students could see wheat germ DNA with the unaided eye to aid their understanding of activity at the cellular level

Master’S Degree, Manufacturing Systems Engineering

Electrical And Electronics Engineering

Bachelor’S Degree, Biology

Activities and Societies: Science Education Minor