Charles Costa

Charles Costa Email and Phone Number

Design Engineer for Pace Packaging @ Engineering Resource Group, Inc. - Pace Packaging
morris plains, new jersey, united states
Charles Costa's Location
Township of Mahwah, New Jersey, United States, United States
Charles Costa's Contact Details

Charles Costa personal email

n/a
About Charles Costa

As a Mechanical Engineer, I have spent 20 years in various roles within the pharmaceutical packaging industry and medical device industry. Some of my projects included machinery design, tooling design, plant and facilities engineering, controls design, line layouts, troubleshooting and process improvements. This has given me a hands-on technical background as well as experience in many different types of equipment.Specialties: Advanced experience in Pro Engineer /Creo Parametric 3D modeling software. Efficient with Microsoft office packages, Windchill and Minitab.

Charles Costa's Current Company Details
Engineering Resource Group, Inc. - Pace Packaging

Engineering Resource Group, Inc. - Pace Packaging

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Design Engineer for Pace Packaging
morris plains, new jersey, united states
Website:
engineeringresource.com
Employees:
108
Charles Costa Work Experience Details
  • Engineering Resource Group, Inc. - Pace Packaging
    Machine Designer
    Engineering Resource Group, Inc. - Pace Packaging Jul 2013 - Present
    Fairfield, Nj
    • Design and create assembly drawings, including bills of materials and detail specifications for the manufacture of bottling line equipment. • Solicited feedback from machine assemblers to develop designs of the highest quality and cost effectiveness. • Create models for new designs to satisfy customer requirements as well as to make improvements to existing equipment using Pro Engineer and Creo Parametric. • Create detailed work instructions to facilitate the installation and setup of new tooling for packaging equipment.
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  • Engineering Resouce Group- Stryker
    Manufacturing Engineer
    Engineering Resouce Group- Stryker Aug 2008 - Jul 2013
    Mahwah
    Worked a contract position for Stryker Orthopaedics.Reviewing and redlining all manufacturing procedures in association with the testing and inspections of the Orthopaedic Instrument Cell. This also includes making necessary changes and submitting updates to the change control board. Currently managing multiple projects across various cells which include, Supplier Production Part Approval Process and Production Part Approval Process. This also includes creating and maintaining timelines to keep track of scheduled dates.Create all documentation required in support of current projects. This includes; Technical Reports (Cleaning and Testing Protocols) , First Article Inspections, Inspection Guide Sheets, Submissions for Manufacturing Agents Testing , and creating Enterprise Change Requests.
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  • -Aerotech Engineering -Schering-Plough Research Institute
    Project Engineer
    -Aerotech Engineering -Schering-Plough Research Institute Apr 2007 - Jul 2008
    Kennelworth,Nj
    Managed and supervised vendors working on various aspects of packaging equipment installations. This involved training vendors on company policies and cGMP’s.Procure necessary permits required to perform facility updates in preparation for the installation of the new packaging line. Collaborate with mechanics, prioritizing and assigning tasks as required.Design, fabricate and install machinery components as needed.
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  • Caraustar Custom Packaging
    Senior Packaging Engineer
    Caraustar Custom Packaging Feb 2005 - Dec 2006
    Clifton,Nj
    (Caraustar is a GMP pharmaceutical contract packaging company. This plant specializes in flexible packaging of tablets and powders. Bottling, carding, and secondary packaging processes are also performed at this site.)·Enhance efficiencies and reduce waste on lines through analytical leadership, time studies, and collaborative initiatives with plant operational personnel. ·Develop and maintain appropriate supporting documentation for engineering support (e.g. drawings, models, and timelines). ·Responsible for estimating, scope and feasibility development of all potential new business.·Purchased and installed new packaging line. This involved establishment of the machine specifications, factory acceptance testing, and assisting in the creation and execution of the machine qualifications. ·Redesigned product feeding systems to improve product feed rates and reduce downtime.·Installed vision system and reject system on bottling line to ensure lot and expiration date were printed on the bottles.·Review and approve validation and qualification paperwork prior to and upon execution of protocols.
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  • Sharp Corporation
    Project Engineer
    Sharp Corporation Apr 2000 - Feb 2005
    West Caldwell.Nj
    Sharp is a GMP pharmaceutical contract packaging company. This plant specializes in flexible packaging of liquids, creams, tablets, powders, towelettes, transdermal patches, and oral solids. Blister packaging, bottling, card tipping, and various secondary packaging process are also performed at this site.·Responsible for improving existing machinery, packaging processes, and recommending new equipment.·Designed and oversaw construction of machinery including the following:1)High speed rotary pouch spreading and placement system for a new product launch. Three systems were integrated into existing pouch machines. Each system started production with in one week of each other operating on a three shift basis. Over 40,000,000 systems were produced in a very tight five week campaign on time.2)Four product feeding mechanisms to take bulk plastic vials and feed them into pouches. System was designed in such a way that it can be adapted to feed many different products, with minor tooling changes, into pouches.3)Machine to transfer multiple lanes of cards from a carding machine and present them to a lot code printer.4)Tip On machine for affixing multiple products onto cards then folding and wafer sealing them closed.·Design tooling and feed systems for various flexible packaging machines.·Managed engineering aspects of Uhlmann blister machine installation.·Have worked with customer marketing groups to develop new packaging concepts.
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  • Beacon Converters
    Plant Engineer
    Beacon Converters May 1990 - Apr 2000
    Beacon Converters is a small contract packager. This GMP facility specializes in printing of flexible packaging materials, and pouch and bag packaging.·Responsible for the maintenance of plant utilities including the compressed air system, chilled water system, HVAC, plumbing and electricity.·Supervised two direct reports.·Researched and implemented the following process improvements:1)Upgraded four existing pouch indexing systems from reciprocating systems to stepper motor drives. This significantly improved machine running time and resulted in less set up between jobs. Furthermore, material and product waste were reduced.2)Replaced plant lighting from standard fixtures to high efficiency lighting. This resulted in a 20% reduction in Beacon’s lighting related electrical usage.3)Reengineered the drive system of a high speed printing press. This resulted in reduced operating costs and simplified the operation of the equipment

Charles Costa Skills

Manufacturing Engineering Gmp Product Development Validation Process Improvement Troubleshooting Project Management Inspection Quality System Software Documentation Packaging Testing Procurement

Charles Costa Education Details

Frequently Asked Questions about Charles Costa

What company does Charles Costa work for?

Charles Costa works for Engineering Resource Group, Inc. - Pace Packaging

What is Charles Costa's role at the current company?

Charles Costa's current role is Design Engineer for Pace Packaging.

What is Charles Costa's email address?

Charles Costa's email address is co****@****ing.com

What schools did Charles Costa attend?

Charles Costa attended New Jersey Institute Of Technology, Fairleigh Dickinson University.

What skills is Charles Costa known for?

Charles Costa has skills like Manufacturing, Engineering, Gmp, Product Development, Validation, Process Improvement, Troubleshooting, Project Management, Inspection, Quality System, Software Documentation, Packaging.

Who are Charles Costa's colleagues?

Charles Costa's colleagues are Lenworth Johnson, Brakash Pathy, Er.rajesh Kumar, Abbey Ben, Thakor Govardhan, Mike Anzaldi, Alex Armstrong.

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