Wayne Cumberbatch Email & Phone Number

Oldbury, England, United Kingdom

Coventry, England, United Kingdom

Leadec (Coventry) Ltd Jan 2020 - June 2020 Material Planning and Production Scheduling ManagerThe company supplies tyres on wheel assemblies for most UK car manufacturers including JLR, Aston Martin, PSA etc. Customer demand required supplying tyres on wheels for up to 1,500 cars per day (6,000 wheels assembly), over 4 production lines, 5 days a weekManaged a team of 6 Supplier and Production Analysts, twenty suppliers (UK, EU and Asia), delivering every hour, 24 hours per day, 5 days per week.The direction of personnel and the efficient application of the Business’s resources to manage the day to day development of production schedules for the assembly of wheels for the automotive industry. Ensuring the accurate interpretation of customer requirements and issue part requirement schedules, overseeing the preparation of build plans accordingly.Ensuring that the site maintains accurate inventory levels for all parts using computer-based stock control systems and the operation of inventory control processes.

Redditch, England, United Kingdom

2nd Tier metal pressing and welded fabrications for the automotive and FMCG industry. 100+ employees. Plant /services included metal pressings from 50t – 630t, Robotic / Tig / Mig / Stud / Projection welding, robotic / Manual assemblies in various finish types.Managed a team of 18 including Customer Services, Warehouse, Planning, Production Supervisors, and Purchasing.ERP system used to manage 1,000+ items, daily use of 50+ tons of steel, 35+ suppliers in a JIT environment.Calculated all planning data based on the analysis of historical sales/sales budgets, warehouse/shop floor capacity, and purchase/manufacturing lead times. Introduced regularly generated/monitored, forecasts/plans for, Sales, Capacity, Production and Material demands via the company’s ERP System, to ensure OTIF customer delivery and supplier schedule receipts.Setup and administered the companies CRM system).Took part in NPI and Project Management tasks.Ensured all Warehousing related operations (Goods Inwards, Order picking and Despatch) were efficiently managed whilst ensuring Continuous Improvement for all SOP’s.

Warwickshire, England, United Kingdom

Eaton are one of the world’s preferred suppliers for hydraulic solutions.Customer orders fulfilled utilising made-2-order and made-2-stock manufacturing plans.Working within the Planning Dept, regular/one off customer demands were converted into daily production plans via their ERP system to ensure OTIF deliveries.Generation of supply demand plans/demand schedules for supplies based in UK, Europe, and Asia.Lead daily Gemba Walks on several allocated assembly lines to review performance and prioritise actions required.

Rugby, England, United Kingdom

Manufacture, service and refurbish rotor and pumps as used by Nuclear / Coal power plants around the worldProject managed the receipt, breakdown, refurbishment, and re-assembly of fans and rotors.Creating purchase orders and utilising supplier chain management techniques to ensure OTIF deliveries.

Telford, United Kingdom

Johnson Controls create metal components, mechanisms, and structures for automotive seat and system.Provided supply / transport plans to UK and European supply chains.Supply environment included 40ft trailers delivering in one-hour times slots every 24 hours, five days a week.Monitored stock and output utilising Perpetual Stock checks.Demand and supply plans created via ERP & Pivot Tables

West Bromwich, England, United Kingdom

Working as a consultant on Planning Statergy, Business Intelligence and ERP Training.I also created an O.E.E. system to analyse and help target areas requiring investment for training, additional resources, reductio of waste, etc.

Coventry, England, United Kingdom

HTA Group Limited are a specialist supplier of laser cutting and brake press services (Responsible for ensuring efficient planning of Trumpf 3030, 5030, 5040 and 7040 Trulaser cells, running 24/7) to automotive 2nd Tier suppliers. Converted customer sales orders into works orders, spread over several water/laser cutting machinesProvided production plans to cover 24 hours per day output.Demand pulled from their ERP system, capacity plans and production plans generated using Pivot Tables.

Royal Leamington Spa, England, United Kingdom

Company produces bespoke hydraulic power units for mobile and industrial users.All customer orders managed using MS Project.Creation of supplier schedules by analysing MS Project demands and creating BOM’s, then material plans via MS Excel.Supplier Management included the creation of schedules/purchase orders, issued, and progressed to ensure OTIF delivery.Project managed and monitored 5S projects/tasks across the shop floor and warehouse.

Birmingham, England, United Kingdom

An ISO9001 and TS16949 accredited Tier 2 sub-contract presswork and assembly supplier.Responsible for the management of Vendor/Customer Logistics, Materials Management, Customer Services Department, Despatch, and a Light Assembly area with 25 operatives working on a two-shift system. Capacity planning, production planning, using available resources and material management data.Reporting against various KPI’s and controlled via ERP system, MS Access, and Excel.

Birmingham, England, United Kingdom

Responsible for one of four business units manufacturing ‘Closed End’ rivets. This unit included 39 operators on a three rotational shifts pattern. The unit comprised 5 manufacturing cells comprising 5 machines each, 3 cleaning and annealing cells and 3 optical sorting and bulk packaging cells. I managed the creation of Capacity plans and production plans, using available resources and material management data.Reporting against various KPI’s and controlled via ERP system, MS Access, and Excel.

Tamworth, England, United Kingdom

Alcon design and manufacture brake and clutch systems for Motorsport and High Performance vehicles, utilising CNC milling and turning machining centres (including 5 Axis) - 65 employeesManaged the creation of production plans based off customer demands, in MS Excel and onsite ERP system.Monitor/report on performance to plan, then introduce actions ensure OTIF delivery.

Colson British Castors together with Flexello Castors design and manufacture a wide portfolio of award-winning castors and wheels for a diverse range of markets including medical, automotive, retail distribution and other general industrial applications.Managed light assembly area of 50+ employee’s working in ‘Cell’ formationsIntroduced manufacturing processes utilising S.O.P.’sResponsible for Health & SafetyImproved OTIF performance by improving customer relations, and utilising Lean manufacturing techniquesERP systems administrator (Infor Enterprise)Produced via ERP/MRP production / purchasing plans for three sites, and monitoring user adherence to plansManaged the I.T. Network (both hardware and software)Working with the QA Manager managed and the companies BSI procedures without any major failures for over 10 years.

Birmingham, England, United Kingdom

Tier 1 Automotive supplier of pressed and fabricated assemblies (450 employee's). Position on leaving: Production Co-ordinatorResponsible for creating and monitoring manufacturing/purchasing plans for press, weld, assembly and painting departments. Resources 6 indirects and 24 directs.Process all customer schedulesCreate purchase orders, which were then processed by two expeditors.Create production plans for all manufacturing departments covering two shifts.Ensure all departments heads are performing to production plans by utilising daily production meetings and 4 customer expeditors.1st point of contact for all customer requests and complaints.Responsible for Robotic Welding work cell (12 robots over 2 shifts) producing assemblies for Jaguar and

Birmingham, England, United Kingdom

Manufacturer and supplier of architectural and decorative brass productsPosition: Order ProcessorResponsible for processing sales orders, ordering raw materials and expediting sub-con orders.

Birmingham, England, United Kingdom

2nd Tier Automotive Supplier of pressed products.; Responsible for ordering raw materials and data entry.

Prince2, Project Management, Foundation

Activities and Societies: Prince2PRINCE2 (an acronym for PRojects IN Controlled Environments) is a de facto process-based method.

Certificate

Education record