Cuong Ly Email and Phone Number

L5 Commercial Engine Engineering support for third party customers.

System integration engineering for C8.8 through C9.3B commercial midrange engines.Job Function- Specializes in Electric Power Generation and machine application NPI project planning & budgeting, engine testing & validation, new design integration, and engine manufacturing implementation.- Resolves field issues related to core engine components for midrange engines (piston, head, block, liners).

Support delivery of best in class off road large and Vee diesel engines by ensuring output of the highest quality engine software, performance and validation test data. Job Function: - Test Cell Operations: ensures engine test cell and engine hardware is test ready to output ISO 9001 standard test data. Other responsibilities includes instrumentation setup (pressure, temperature, speed, load, torque, vibration). Create non conformance report relating to failure or assembly.- Engine Certification: coordinate performance testing to meet EPA and IMO requirements within emissions, performance, and hardware limits. Coordinate and support witness testing.- Validation: set up and execute validation tests to ensure engine hardware is capable of delivering customer value under extreme operating conditions.- Six Sigma: lead Black Belt projects to reduce test lab operational waste.- Leadership: team leader for Employee Opinion Survey action plan. Provide guidance to cell operators, mechanics, and facility staff for day to day activities in test cell performance and validation work.Tools-Black Belt trained in DMAIC and DMEDI processes.-Engine Performance Optimizer, paper calibration, map generator.-Test Cell Controller Canapé and WDAS-Project contract generation, sign off, and update-Project tracker monitor test status -DATK in house transient data analysis tool-Safety trained in lock out tag out, crane and rigging, fire hazards, high pressure hydraulic components.Skills:-Instrumentation set up-engine performance data mining-Execute performance and endurance test-Daily engine and test cell equipment health check-Liaison between design teams to lab engine testingRelated URL:-994K Unveiling: https://m.youtube.com/watch?v=T80ZcYsUCNk-Large Engine Manufacturing: https://m.youtube.com/watch?v=aOcXpFqWXrk-789C Mining Truck Engine Start: https://m.youtube.com/watch?v=EIQs7ZYddws

Develop diesel engine calibration and software for the large mining trucks, large wheel loaders, hydraulic mining shovel and marine ships.Job Function:- Performance: understand requirements for internal process partners and regulatory bodies EPA and IMO, generate test contracts, create test plan to deliver engine software calibration. Present results and recommendations at final reviews.- Leadership: lead a team consisting of Operation Engineer, test cell operator, mechanic, and facility support staff to deliver engine calibration.Tools: -Steady state data analysis -Transient data analysis (acceleration tests, modal cycle tests, and transient emissions check out)-Map creation archive software -Test instruction generation-Project status tracker creation and monitorSkills:-Daily engine and test cell health check-Engine map and tune verification and modification-Coordinate day to day activities for engine test cells-Sign off on final engine software lock-Engine performance anomaly troubleshootingRelated Link:Cat 3500 Series Engine: https://m.youtube.com/watch?v=3Fs_Aaxu2jI

Support development of new generation common rail fuel high pressure pump and injector starting from concept drawing through production of product development cycle.Job Function:-Test and Validation Lead: Coordinate performance and endurance testing. These activities consists of prebuild inspection/screening, parts cleaning, measure and assembly, install assembled injector and pump onto test bench, test execution, and teardown analysis.-On engine Fuel Systems troubleshooting -Performance screen for pumps and injectors prior-Build pumps and injector-Carry out failure root cause investigation for non conformance hardware-Quality verification for incoming parts-Coordinate new Fuel Systems test bench build-Set up manufacturing assembly line for high pressure pump-Supplier visit to ensure parts are manufactured and quality checked per print-Competitive analysis and reporting on Bosch, Cummins, L'Orange, Denso high pressure pumps.-Create and update fuel pump DFMEA-Destructive load to failure and cyclic fatigue test-Six Sigma DMAIC Green Belt for pump assembly guideline and electro hydraulic valve down selection.Tools:-Canapé-Instrumentation (flow meter, thermal couple, pressure sensor)-Allen Bradley controller-Portable torque turn -DATK in house transient data analysis -SuperComm data analysis-SEM / EDS-MagafluxSkill:-Execute performance and endurance tests-Maintain ISO 9000 certified test benches and testing standards-Transient data analysis-Metrology (size and surface finish)-Hardware sorting and down select-Coordinate testing with bench operators-Post test tear down inspection, documentation, and report.

Powertrain manufacturing engineer intern with focus on machining tool. Support 4 and 6 cylinder engine machining lines starting from raw casting to finished fully assembled powertrain. Machined component included cylinder block, cylinder head, crankshaft, camshaft, pistons, connecting rods, spindle, axle hub, and more.Job Function-Powertrain machining tool development -Tool durability test-Lead Kaizen Continuous improvement process to improve tool life and improve cycle time-Plan air quality safety evaluation -Tool fixture solid modeling-Investigate and resolve machine line down issuesSkill:-Machine tool performance study-Machining cycle time study-Tool quality check and screening-Quality check GR&R-Regrind process for drills, cutters, reamer, broach, grinding stone-Automated tool height gauge set up-Coordinate local suppliers to procure new tools-A3 Issue documentation and report-Tool fixture 3D and 2D modeling and procurementTools:-Lean Manufacturing -Toyota Production System-Solid Works-AutoCAD -CMM part quality check to print-Surface Hardness Checker-Tool material: tool steel, carbide, stone, lapping paper, diamond. ceramic, cubic boron nitride CBN, and high speed steel HSS

Warranty data mine for high cost issues, carry out root cause investigation and implement counter measure. Products models included Accord, Civic, Element.Job Role-Root cause investigation-Visit suppliers to review product defects and improve manufacturing processesTool-Excel Weibull analysis-Pivot table-Fishbone analysis -5 Whys-CATIA modeling-X Ray electronic circuit boardSkill-Test drive vehicles to troubleshoot and replicate suspension component failure-Created test plan for suspension fatigue test to failure -designed and fabricated fuel tank leak fixture

Help customers find the right aftermarket parts for their specific needs. I learned the following from this role,1) take care of your customers well and they will go out of their way to give you a chance to provide them future services. Taking care of customers is something that comes naturally to me as I often receive great feedback from my supervisors based on emails customers sent the store for services I rendered.2) go the extra mile to educate the customers goes a long way as it sets the correct expectations and builds trust for future transactions.3) you get what you pay for as the quality of the aftermarket parts varies immensely. Huge difference between fit, performance, warranty between the Silver and Gold standard parts.Core Job FunctionsListening, diagnosing, and finding correct parts for clients.Small hardware changes i.e. Batteries, light bulbs, and so on.Inventory and stocking.

Pursuit of excellence in Lexus service and repair knowing the impact automobile safety has on our friends, neighbors, and family. My favorite aspect of this role was sitting next to the customer in their vehicle as they voice their concerns. This act of listening, absorbing, and ultimately resolving their concern was hugely satisfying experience.Job FunctionStandard Service and repairsTroubleshoot issues related to engine, transmission, and body electrical.Recall and warranty repairsNew car and preowned inspection and deliveryTools:OBD and OBD2AC Service MachineBrake Turn LatheWheel Alignment MachineTSB Technical Recall ArchiveService manualCar safety evaluationSkills:-Utilize wiring schematics for troubleshooting-Listen to customer needs and concerns-Hand tools utilization-In car troubleshooting for drivability and noise vibration harshness issuesRelated Link:Certified PreOwned Lexus: https://m.youtube.com/watch?v=LBxHmU7-aU4