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Results driven manufacturing leader with a demonstrated history of working in the chemical and manufacturing industry. Skilled in supply chain optimization, leadership, Lean Six Sigma, process engineering, and all parts manufacturing.
Ecolab
View- Website:
- ecolab.com
- Employees:
- 47025
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EcolabGreater Minneapolis-St. Paul Area
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Project Manager & Enterprise ExcellencePurolite, An Ecolab Company Apr 2023 - PresentSaint Paul, Minnesota, Us• Contributed to Enterprise Excellence Culture: Played a pivotal role in instilling an Enterprise Excellence (LSS) culture during Ecolab’s acquisition of Purolite.• Technical Insight and Global Collaboration: Gained valuable insights by working directly in Purolite’s core and pharmaceutical plants, understanding the intricacies of Ion Exchange Resins production. Collaborated internationally with project sponsors and stakeholders to create a comprehensive project charter, defining scope, goals, deliverables, resource requirements, budget, and timelines.• Leadership in Manufacturing Projects: Personally led two critical manufacturing projects, resulting in a remarkable 40% increase in Overall Equipment Effectiveness (OEE). These improvements translated to a $2 million margin enhancement and sustained $20 million in sales.• Supply Chain Optimization: Led a nuclear supply chain improvement program, focusing on quality standards and increasing overall supply chain output.• Enhancing Visibility and Traceability: Oversaw the implementation of a Power BI dashboard to provide company-wide visibility into raw material traceability.• Environmental Impact Assessment: Worked on defining the sustainability impacts of the pharmaceutical product portfolio, assessing the environmental effects of new technologies.• Streamlining Customer Ticketing Systems: Successfully rolled out standardized customer ticketing systems, resulting in reduced response times and a formalized process. -
Lean Six Sigma Black Belt3M May 2021 - Apr 2023St Paul, Mn, Us•Leveraged LSS methodology to supported high impact projects across several of 3Ms core businesses Project #1: Lead a priority value stream that had $700MM in sales. The result of this project saw a 150% increase in output with minimal capital spend on a constrained asset. Saving $1.5MM a year in product variances. Helped ensure $15MM in capital avoidance through increased output of original asset. Project #2: Lead a broad-based waste reduction project across the whole site focused on a complete redesign of how water waste moves across the site. This business process redesign that resulted in $1.8MM indirect cost savings. • Helped coordinated and execute projects that saved over 200% of operating income goal for plant • Leveraged Powerbi to use data analytics to help with portfolio rationalization on constrained assets throughout the company. • Directly supporting Master Black Belt culture change initiatives • Consistently sought, shared, and implementing best practices across 3M plants• Taught, mentored and coached engineers on becoming Green Belt certified. • Supporting process owners and champions in the hopper processes to identify cost savings projects for the site• Communicating progress to Champions, Leadership Teams, and Master Black Belts• Establishing control plans and monitoring appropriate metrics to validate project results are achieved and track improvements -
Manufacturing Supervisor3M Jun 2019 - May 2021St Paul, Mn, Us• Directly supervised 60 operators across multiple businesses • Provide leadership and supervision for production employees in the manufacturing factory at Cottage Grove and New Ulm, MN • Worked in several different plants with focus factories around film lines, batch chemicals, medical respirators, GMP and hearing protections. • Coordinate and implement production schedules, maintenance activities, training of production personnel• Work in a union and non-union environment. • Lead discipline investigations for violating 3M policies and union Grievances • Seek and drive continuous improvement opportunities to improve EHS compliance and reduce operating expenses
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Manufacturing Engineer3M Jan 2018 - Jun 2019St Paul, Mn, UsProduct Engineer for products with a transfer value of $35M• Closed 9 Green Belt projects with a total savings of $2.2M.• Lead value stream improvement projects by reducing cycle time by 17% for some 3M core products.• New material introduction (NMI) activities including production scale-up and product transfer to/from other production sites to alleviate FMRD service backlog.• Helped lead a $1.6M dollar capital investment to decrease cycle time.• Lead internal audits, incident investigations, Process Hazard Analysis (PHA), Pre-startup Safety Reviews (PSSR), and Management of Change reviews (MOC)to drive safety, quality, cost, operability for various equipment and product families.• Product maintenance activities which include providing run coverage, maintaining factory operating procedures and using LSS methodology • Trained interns and engineer and two new process engineers in their day-to-day responsibilities
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Optimized Operations (O2) Engineer3M Jun 2016 - Jan 2018St Paul, Mn, Us• Completion of 5 weeks of Lean Six Sigma (LSS) training to become GB Certified. - Closed 7 Green Belt Projects with a total savings of over $925,190.• Performed product and process engineer responsibilities for a variety of different specialty chemical products made through batch processing.• Participated is several PHAs involving the execution of LOPA analysis and implemented a variety of different action items. • Closed several projects around cycle time focusing on implementing engineering controls and increased product knowledge.• Reduce cost of poor quality by implementing engineer safeguards and improving operator procedures.
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Engineering InternMortenson-Solar And Emerging Renewable Group May 2015 - Aug 2015Minneapolis, Minnesota, Us• Assisted in the Installation of 1.6 DC MW Fix Tilt Solar Field -
Process Engineer Co-Op IiLyondellbasell Jan 2015 - May 2015Houston, Tx, Us• Gained an understanding of various processes and equipment utilized in a chemical and refining environment.• Assisted in writing the Management of Change for rerouting a used feed stream to a distillation tower to increase Propylene Oxide production, while reducing purge rates out of another distillation tower to save the company an estimated $270,000 a year.• Participated in turn around activities for 2015 POSM II outage. -
Undergraduate Research Assistant-BiorenewablesIowa State University Sep 2014 - Dec 2014Ames, Iowa, Us• Assist graduate students in setting up experiments for the catalytic conversion of Biorenewable feed stocks -
Laborer - Public Works/ Ramps DivisionCity Of Minneapolis May 2014 - Aug 2014Minneapolis, Us -
General ServicesIowa State University Sep 2013 - Nov 2013Ames, Iowa, Us
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ConstructionCity Of Minneapolis May 2013 - Aug 2013Minneapolis, Us
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Demolition Construction WorkerMcgough Construction Jun 2012 - Aug 2012St. Paul, Mn, Us -
Certified TrainerDavanni'S Pizza & Hoagies Oct 2010 - May 2012Minneapolis, Minnesota, Us
Dan Mackey Skills
Dan Mackey Education Details
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University Of Nebraska-LincolnAnd Supply Chain Management -
University Of Minnesota - Carlson School Of ManagementMaster Of Business Administration - Mba
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Iowa State UniversityChemical Engineering
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University Of MinnesotaChemical Engineering
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East Ridge High SchoolGeneral Studies
Frequently Asked Questions about Dan Mackey
What company does Dan Mackey work for?
Dan Mackey works for Ecolab
What is Dan Mackey's role at the current company?
Dan Mackey's current role is Enterprise Excellence & Project Manager, MBA Candidate.
What is Dan Mackey's email address?
Dan Mackey's email address is dt****@****mmm.com
What is Dan Mackey's direct phone number?
Dan Mackey's direct phone number is +165132*****
What schools did Dan Mackey attend?
Dan Mackey attended University Of Nebraska-Lincoln, University Of Minnesota - Carlson School Of Management, Iowa State University, University Of Minnesota, East Ridge High School.
What are some of Dan Mackey's interests?
Dan Mackey has interest in Roach's Guide Service, Kid Cudi, East Ridge Intramural Basketball League, Fireball Whisky, Hotel Resort, Megan Fox, Just For Fun, Fml, App Page, I Survive Minnesota Winters.
What skills is Dan Mackey known for?
Dan Mackey has skills like Process Engineering, Microsoft Office, Construction, Leadership, Work Ethic, Engineering, Microsoft Word, Customer Service, Event Planning, Microsoft Excel, Matlab, Manufacturing.
Who are Dan Mackey's colleagues?
Dan Mackey's colleagues are Silvia S, Connie Scheff, Marcos Marín, Ahmad Faqih, Raymond Oxendine Svsp, Jack Test, Stéphane Lechevallier.
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