Daniel Crain

Daniel Crain Email and Phone Number

Vice President of Manufacturing NA @ Beckman Coulter Diagnostics
Richmond, VA, US
Daniel Crain's Location
Greater Richmond Region, United States
About Daniel Crain

With over 20 years of experience in global lean manufacturing and supply chain/logistics within world-class companies, I am a seasoned leader adept at setting strategic directions, developing a culture driven by lean principles.Professional Experience:Quickparts - 6 plants in 4 countriesAt Quickparts, I served as Chief Operating Officer, creating the vision to apply Lean principles to the advanced manufacturing industry, driving cultural transformation, and achieving a 20% reduction in manufacturing costs within the first 8 months. I optimized the manufacturing footprint, established centers of excellence, and increased OEE by 22%. Danaher, Chemtreat Division 5 plants in 3 countries, As the Global Director of Manufacturing, I created the vision and strategy based on the voice of the customer, resulting in a 30% improvement in OTD and a 40% increase in capacity. I led the Danaher Business System Deployment, improving process capability by 40%, and implemented advanced inventory control systems.HenkelAt Henkel, I executed a $150 million project redesigning the supply chain, increasing production efficiency by 200% through lean manufacturing principles, and improving gross margin by 22% in 18 months.Pinnacle FoodsAs Director of Manufacturing, I negotiated a favorable union contract and developed operational strategies that improved yield by $700k in one year without capital investment.Covidien, Mallinckrodt Pharmaceuticals (Medtronics)At Covidien, I served in various roles, including Operations Manager and Regional Operational Excellence Manager/Six Sigma Master Black Belt. I deployed LEAN and Six Sigma methodologies, boosting operational efficiency by 30%, improving the kilo/hour metric by 35%, and achieving $40 million in cost savings within 12 months. I also implemented the Covidien Operating System, increasing operational efficiency by 30% within 12 months.Educational Background and Certifications:BS in Industrial Engineering SIUESix Sigma Master Black Belt SBTILean Sensei CovidienAwards and Leadership:SIUE Industrial Engineering Outstanding Alumni Award (05/2017)Member of the Industrial Engineering Advisory Board at Southern Illinois University since 2012My experience spans a diverse range of industries, including healthcare, pharmaceuticals, consumer goods, automotive, aerospace, and food and beverage. I am passionate about fostering innovation, collaboration, and continuous improvement, and I am committed to driving operational excellence and achieving exceptional results.

Daniel Crain's Current Company Details
Beckman Coulter Diagnostics

Beckman Coulter Diagnostics

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Vice President of Manufacturing NA
Richmond, VA, US
Employees:
9679
Daniel Crain Work Experience Details
  • Beckman Coulter Diagnostics
    Vice President Of Manufacturing Na
    Beckman Coulter Diagnostics
    Richmond, Va, Us
  • Beckman Coulter Diagnostics
    Vice President Of Manufacturing Na
    Beckman Coulter Diagnostics Dec 2024 - Present
  • Quickparts
    Chief Operating Officer
    Quickparts Mar 2023 - Apr 2024
    Richmond, Virginia, United States
    Responsible for 6 internal plants across 4 countries and a global network of 200 external manufacturing partners, specializing in Injection Molding, CNC machining, and 3D printing, overseeing all aspects of manufacturing and distribution.• Implemented Lean manufacturing methodologies across all facilities, utilizing Value Stream Mapping for each technology to define current and ideal states. Conducted gap analyses and created annual deployment plans specific to each facility and technology, laying the foundation for a transformational culture change.• Optimized the manufacturing footprint by establishing centers of excellence for each technology and consolidating the footprint, achieving a 20% reduction in manufacturing costs by leveraging best practices.• Restructured the European organization to enhance collaboration and efficiency.• Designed and implemented global quality standards by adopting ISO 9001 across all facilities.• Created a culture of accountability by defining key KPIs that flow from the shop floor to senior management for monthly tracking, aligning with the company's core values. This strategy yielded actionable metrics that drive tangible results.• Managed all aspects of the CAPEX investments globally• Built a high-performance team by promoting collaboration, role modeling, fostering understanding and conviction, and enhancing skills through training and development, underpinned by accountability with formal mechanisms.
  • Danaher Corporation
    Global Director, Multi-Site Manufacturing
    Danaher Corporation Jun 2019 - Mar 2023
    Richmond, Virginia, United States
    A network of chemical blending facilities: Oversaw operations of 5 high-volume, high-mix chemical blending and distribution plants across North and South America, managing all manufacturing aspects within a complex network.Selected Achievements • Developed and executed a Lean Conversion project across the 3 US plants increasing capacity and efficiency by 30% • Led a project focused on portfolio optimization focused on product classification, manufacturing capability, and distribution synergies resulting in OTD improving by 30% • Integrated Dynamics 365 with the automation project to reduce transactional activities by 80% • Built real-time dashboards to track both leading and lagging indicators enhancing our supply chain agility • Redesigned the LATAM supply chain to drive OP up by 100% • Initiated Value Stream Mapping activities in all plants to drive DBS/Policy Deployment aligning the manufacturing improvement strategy with the goals of the business • Developed and deployed a Center of Excellence approach to manufacturing improvements related to Automation, Safety and Quality improvements • Developed an extreme focus on safety by role modeling, fostering understanding & conviction, reinforcement with formal mechanisms, and training and development • Created a culture of coaching and feedback to drive continuous improvement the robust daily management • Develop standard work for weekly and monthly reporting of manufacturing results creating alignment and a sense of urgency to ensure strong day to day execution • Recruited internal and external top talent resulting in a high-performance manufacturing network delivering and exceeding key KPI’s including Safety, Quality, Cost and Delivery
  • Henkel
    Director Of Operations
    Henkel Dec 2016 - Jun 2019
    Bowling Green, Kentucky
    High Volume High Mix CPG Business: Managed 700 employees across 4 business units with 2 billion in revenue. Selected Achievements • Completed a top-down bottoms up assessment of the liquid fabric softener business to drive a 200% increase in efficiency through the Supply Chain. • Executed a 150-million-dollar project redesigning the supply chain. • Partnered with Aachen University to perform an optimization study to support and validate the strategy development process • Improved efficiency in the warehousing and distribution system by utilizing lean manufacturing principles • Developed an extreme focus on safety by role modeling, fostering understanding and conviction, training and development, and reinforcement with formal mechanisms • Partnered with Commercial, Sales and Marketing to develop and launch new formulas and products
  • Pinnacle Foods
    Plant Manager
    Pinnacle Foods Dec 2014 - Dec 2016
    Mattoon, Illinois, United States
    High Volume Bakery Operations: Managed all aspects of manufacturing, distribution and purchasing of a high-volume bakery. Selected Achievements • Developed a 5-year strategy for the site encompassing multiple new production lines generated from M&A • Improved yield by $700k in one year with no capital investment • Negotiated a renewal of the union contract resulting in a favorable contract while improving the working relationship with the local including pay for performance and skill-based pay. Designed and implemented a comprehensive management system, organizational structure, and performance management methodology.• Provided leadership to ensure efficient and consistent application of process & procedures creating a followership to the vision and strategy • Developed operational strategies that aligned with the 3–5-year business break through objectives • Lead and facilitated continuous improvement activities while deploying lean manufacturing tools.
  • Mallinckrodt Pharmaceuticals
    Operations Manager
    Mallinckrodt Pharmaceuticals Oct 2012 - Dec 2014
    Greenville, Illinois, United States
    API Manufacturing: Managed all aspects of manufacturing, distribution and purchasing of a pharmaceutical manufacturing plant with a $70 million dollar cost of production. Selected Achievements • Increased kilo/man hour metric by 35% • Designed and implemented a management system and performance management methodology • Consistently achieved 95% first time right quality, 95% on-time delivery and world class safety KPI’s • Managed a staff of 55 direct and indirect personnel • Provided leadership to ensure efficient and consistent application of process & procedures • Developed operational strategies that aligned with the 3–5-year business objectives • Lead and facilitated continuous improvement activities while deploying lean manufacturing tools. • Lead the transition to focus factory management methodology. • Assist in the development of the site master plan • Managed the capital plan managing the transformation from an API to a finished dosage pharmaceutical facility
  • Covidien
    Interim Plant Manager
    Covidien Jul 2012 - Oct 2012
    Greenville, Illinois
  • Covidien
    Manager Science And Technology
    Covidien Jun 2007 - Jul 2012

Daniel Crain Education Details

Frequently Asked Questions about Daniel Crain

What company does Daniel Crain work for?

Daniel Crain works for Beckman Coulter Diagnostics

What is Daniel Crain's role at the current company?

Daniel Crain's current role is Vice President of Manufacturing NA.

What schools did Daniel Crain attend?

Daniel Crain attended Southern Illinois University Edwardsville.

Who are Daniel Crain's colleagues?

Daniel Crain's colleagues are Greg Newman, Krystyna Jurga, 张平燕, Solomon Mashao, Mikey Zamora, Rahal Kouriri, Pedro Martinez García.

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