Daniel E. Email & Phone Number

Wilmington, DE, US

Kennett Square, Pennsylvania

• Developed standard work cells for milling and turning areas. Standardized machine setup and tooling across given platform by replicating work bench, tool board, and process documentation configurations to reduce setup.
• Successfully transferred labor intensive, multiple operation machined valve bodies and fittings which were previously run on indexing lathes to run unattended on Haas 4 axis vertical mills in multiple quantities per.
• Successfully transformed turning operations by purchasing faster, more capable Mazak CNC lathes w/ barfeeders which have the ability to run unattended.
• Implementation of Mastercam CAD/CAM software for programming Haas vertical mills.
• Experience in macro programming for Haas mills.
• Train & support machine operators on new Mazak & Haas CNC machinery.

Wilmington, Delaware

• Key individual supporting global relocation activities for a Class 1 medical device manufacturing site in Juarez, MX. One of seven employees retained from decomissioned 135 employee DePuy Synthes plant to provide the.
• Cross-functional engineering support for Front End manufacturing departments which include machining & sheet metal component fabrication
• General support for areas of Quality, Assembly & Inventory - raw materials and manufactured components
• Production planning support during product transfer through setup of new facility
• Train employees to use Mazak's Camware programming software for offline conversational programming for Mazak Horizontal CNC milling machines
• Machine tool communicationsResponsible for remotely developing machining processes for Mazak 4-axis Horizontal dual pallet CNC milling machines. This includes fixture design, program development & process.

West Chester, Pennsylvania

Responsibilities remained unchanged from Synthes as a result of this acquisition.DePuy Synthes Graphic Case Manufacturing Division was acquired by Flextronics in December 2014, and the manufacturing site was relocated to Juarez, MX.

West Chester, Pennsylvania

• Support process control initiatives which did not exist at my previous company. These initiatives include program control, process documentation, standard fixture & tooling configurations
• Responsible for developing machining processes for (9) Mazak 4-axis Horizontal dual pallet CNC milling machines
• Extensive knowledge of Mazak's Camware programming software for offline conversational programming across Mazak Matrix, Fusion & M-Plus machine controls
• Collaborate with Product Development engineers regarding manufacturability of designs
• Responsible for New Product launches which include design reviews, manufacturing engineering documents, programming and tooling selection
• Design custom fixtures and implement a modular fixture setup where feasible

Avondale, Pennsylvania

• Program various Mazak CNC mills & lathes using the Mazatrol programming language
• CAD / CAM programming using Mazak's Camware
• Various duties include: prototypes, setup & production runs
• Program Flow abrasive waterjet using FlowPathAMT was acquired by Synthes in February 2006, and the manufacturing site was relocated to West Chester, PA.

New Castle, Delaware

• Design & construction of various types of laboratory scale equipment for manufacturing metal matrix composite materials
• Responsible for ceramic processing, liquid metal infiltration, machining & metallography sample preparation
• Uniaxial & isostatic pressed ceramic bodies
• Machining metal matrix composites
• Kiln setup & controls

Certificate, Machinist Training

Associate Of Applied Science, Mechanical Engineering Technology

Journeyman, Machinist