Daniel G. Email & Phone Number

Spencer, Massachusetts, United States

Ayer, Massachusetts, United States

• Completion of process startup of IQ-OQ-PQ at new medical manufacturing plant of Liquid Silicone Rubber Injection Molding, Silicone Extrusion, Braided Hose and Cleanroom Assembly operations in an ISO7 Dynamic Cleanroom.• Project Management of technology transfer for multiple manufacturing lines including project engineering, line design and layout, scheduling utility and installation support, procurement of equipment and materials, and startup support for operation.• Transfer of equipment and process from closing production site into new facility. Including decommissioning operations, equipment transfer, equipment rigging and connections, and legacy equipment improvements prior to startup operationsKey Accomplishments:• Product development and implementation of new molded products and processes for silicone injection molding.• Process Improvement of LSR Injection Processes by using both the injection molding press and cryogenic deflating unit which lead to a >5% reduction of scrapped parts at final inspection.• Conducted Root cause investigation of Customer complaints and implemented solutions to prevent issues from occurring in the future.

Dudley, Massachusetts, United States

• Provided process expertise and support for daily production with a strong focus in improving quality and yields in injection molding and thin film dip coating.• Project management of multiple projects and management of cross functional teams to achieve project targets.• Improved the operation of the equipment measured by an increase in yields and uptime, and improvement in performance and safety.• Collected and analyzed data derived from the daily operation of various pieces of equipment and used collected data to determine areas of day-to-day improvement.Key Accomplishments:• Implemented molding process change that improved product yield of specific products by 1.2% by eliminating a commonly occurring defect.• Managed validation and deployment of new resin type as a second source to manufacturing system, including both ramp up of materials with the suppliers and customer communication with downstream facilities for approval.• Determined new molding process parameters for alternative molding equipment to meet the existing product molding and coating standards.• Conducted analysis to determine root cause of customer complaints, including poor insert engraving replication, external barrier coating adhesion failure, and yield reduction.

Greater Boston Area

• Managed capital projects including project management, data analysis, scheduling, procurement, and startup support.• Investigate on-site problems using data analysis and field observations to propose process solutions.• Trained plant operators on process changes and new equipment after installation.• Took a hands-on role in the construction of new manufacturing plant as corporate engineering representative.• Used PFD and P&IDs of plant to confirm operational ability of new equipment.• Preformed I/O checks start-up and debug new process and packaging equipment.Key Accomplishments:• Managed capital project to design, purchase, installation, and startup-validation of two new cup filling and packaging lines.• Managed capital project to retrofit the company standard print-&-apply and case erector machines onto an existing packaging line by replacing obsolete equipment.• Managed deployment of new bottle type to existing manufacturing line, including procurement of change parts and production ramp up of materials.• Validated / Commissioned startup of new manufacturing bottle and packaging lines.