D.J. Ryan Email & Phone Number

Coupland, Tx, Us

Bubikon, Zh, Ch

- Design lead of 777X Overhead Cabin Stowage Option (OCSO) of over 200 components with an electric motor drive through a multi-stage gearbox. Successfully completed post-CDR major redesigns to move into qualification test phase including all drawings, risk assessments, first builds, and reports.- Design lead of business jet horizontal stabilizer trim electromechanical actuator. Successfully completed all design engineering activities for Critical Design Review (CDR) to meet customer’s deadlines including writing and presenting full CDR package. Completed all drawings and wrote stress report.- Improved electric seaplane primary gearbox design for manufacturing by completing consulting review.- Completed prototype and proposal designs for two small EMA actuators.- Consulted for multiple companies for gears, splines, and DFM.- Streamlined future iterations and improved manufacturability by completing new 777 hydraulic motor pump housing design.- Successfully complete rapid development of COVID-19 ventilator in three weeks while working remotely with a team. Completed major and minor pneumatic and electro-pneumatic component selections, full design and drawing of membrane switches and its vendor selection including overlay design in Adobe Illustrator with Pantone color selections, front bezel design and drawing, and exhalation valve design and drawings.- Set up and managed business, sales, and accounting structures, contacted local and national businesses to win projects, worked with the state to determine B&O tax rates and credits, completed all tax documents including end-of-year reports.

- Completed the design of the 777X Overhead Cabin Stowage Option (OCSO) with a team.- Reduced internal costs by supporting manufacturing with gears and splines as required.- Completed several electromechanical actuator designs for proposals.- Refined Solidworks PDM workflows and groups.- Mentored fellow engineers.

Bothell, Washington, Us

- Improved tolerances of electromechanical system and components in ultrasound device while reducing unit, manufacturing, and assembling costs. Successfully implemented new device with a team after completing all drawings, testing, reports, and reviews.- Improved design of ultrasound device touchscreen. Reduced system cost and improved system quality while working with internal customers and external vendors.- Supported ultrasound equipment production and managed and implemented various other projects.- Improved manufacturing and assembly of ultrasound devices through Kaizen events.- Mentored fellow engineers in various mechanical disciplines including creating and presenting gear training.

- Self-trained gear and ballscrew engineering principles. Maintained this expertise for Triumph Group, primarily Triumph Seattle. Taught engineers and technicians in the USA and in the UK.- Led and implemented American Gear Manufacturers Association (AGMA) membership and remained active representative for over five years including active involvement in six committees. Improved current AGMA standards and helped write new AGMA standards.- Investigated, tested, and implemented gear software (KISSsoft) to improve quality and reduce design time.- Proposed and won 787 electric brake actuator redesign. Reduced unit and assembly cost, bringing each unit from selling at a loss to a profit while also improving quality and strength. Advanced design through thousands of hours of testing on ballscrews, gears, seals, housings, paint/coatings, and full units.- Proposed and won high-altitude blimp satellite flight controls electromechanical actuator (EMA). Completed design from proposal, to kickoff, to PDR, and through CDR and drawing phases.- Completed design of NASA size 11 power-off brake through drawings and into test. Advanced manufacturability of design including prototype testing.- Proposed and won KC-46 tanker emergency brake and drum latch EMAs. Completed designs from proposal, to kickoff, to PDR, and through CDR and drawing phases. Completed all stress analyses and reports. Helped with FAA conformity prior to qualification test phase. Completed all design work including multiple redesigns to accommodate customer system changes.- Proposed and won JMRTD primary gearbox clutch EMA in the secret ITAR phase prior to public announcements. Completed design from proposal, to kickoff, and through PDR.- Designed roller screw from scratch using expired patents to increase portfolio.- Completed multiple R&D actuators to increase portfolio.- Completed EMA design and simulation R&D while working in Filton, UK for three months at Airbus.- Mentored, trained, and led engineers.

Kirkland, Wa, Us

- Successfully implemented 2010 emissions program and Next Generation Products working with a team.- Integrated and designed various engine components including engine filter component selections, attachment bracket designs, air conditioner pump component selections, and routings for HVAC and pneumatics.- Supported small FEA tasks as needed.

Bothell, Washington, Us

- Advanced scissor lift assembly and fabrication using design tools and full machine shop tools with welding to design, manufacture, and implement custom tools.