VP since 2021 & Sr Plastics Eng since 1999.Author of 'Scientific Molding Pocket Guide' & all articles by Andy RoutsisInventor/Developer of RightStart System:-Scientific Molding-Single & Twin Screw Extrusion-Ext Blow MoldingInventor/Developer of Certification Portals:-Scientific Molding -Single & Twin Screw xtrusion-Ext Blow Molding-Mold & Part DesignDeveloper of Online Courses including:(6) Molding Fundamentals in 6… Show more VP since 2021 & Sr Plastics Eng since 1999.Author of 'Scientific Molding Pocket Guide' & all articles by Andy RoutsisInventor/Developer of RightStart System:-Scientific Molding-Single & Twin Screw Extrusion-Ext Blow MoldingInventor/Developer of Certification Portals:-Scientific Molding -Single & Twin Screw xtrusion-Ext Blow Molding-Mold & Part DesignDeveloper of Online Courses including:(6) Molding Fundamentals in 6 Languages(5) Maintenance(15) Mold & Part Design(24) Scientific Troubleshooting, Purging, Parameters, Documentation, Die Setting, Automation & Robotics, Electric Machines, Mathematics, & Optimization.(8) Decoupled Molding, eDart, & Master Molder Labs(18) on Single Screw Extrusion, Twin Screw Extrusion, & Math for Extruders(5) on Extrusion Blow Molding & Math for Blow MoldersInventor/Developer of SkillSet System including:(26) Scientific Molding Skills in 6 Languages(21) Basic Measuring Tools Skills(5) 5S System SkillsInventor/Developer of Professional Certification & Testing Systems for Benchmarking:-Injection Molding 101 (6 Languages), Setters, Professional, Quality, Maintenance-Advanced Scientific Molding Processors-Single Screw Extrusion 101, Profesional, & Quality-Twin Screw Extrusion 101, Profesional, & Quality-Extrusion Blow Molding 101, Profesional, & Quality-Injection Mold & Part Design ProfessionalInventor/Developer of SmartTech learning model which combines Pre-Requisite Training, On-Site Instructor , On-Site Skills Labs, Post-Requisite Training, & Completion Exam.Programs Provided for Routsis Training Include:-Die Setter Pro-Processor Pro (+ PVC)-Optimizer Pro-Process Master (+ PVC)-Single Screw Pipe Extrusion-Twin Screw Pipe & Profile ExtrusionImported apprenticeship program from British Polymer Training Association.Developed Sales Proposals, Brochures, Products, & Package Layouts for all Solutions & Trade Shows since 2007. Show less

- Primary author and researcher for the development of new online and classroom products as well as revision of existing product.- Author of over 100 advanced online training courses on Scientific Molding, Scientific Documentation, Scientific Troubleshooting, Scientific Purging, Die Setting, Maintenance, Production Mathematics, Injection Mold Tooling, Molded Part Design, etc.- Author of Scientific Processing, Troubleshooting, and Purging sections of the Scientific Molding… Show more - Primary author and researcher for the development of new online and classroom products as well as revision of existing product.- Author of over 100 advanced online training courses on Scientific Molding, Scientific Documentation, Scientific Troubleshooting, Scientific Purging, Die Setting, Maintenance, Production Mathematics, Injection Mold Tooling, Molded Part Design, etc.- Author of Scientific Processing, Troubleshooting, and Purging sections of the Scientific Molding Reference Guide.- Principal inventor and lab author of the SkillSet system with over 100 practical on-the-job skills development combining online content and accompanying hands-on lab worksheets to teach in Scientific Molding, 5S, Purging, Basic Measuring Tools, etc.- Developer and Author of the SmartTech Face-to-Face in-house training system which combines pre-requisite & post-requisite online training, face-to-face training, hands-on skills development, and completion testing.- Provides on-site assistance for the creation of customized employee developmental systems for plastics production facilities.- Offers advanced support and consultation, including process development, design review, and advanced troubleshooting.- Travels worldwide to offer a combination of classroom & hands-on training for Scientific Molding, Blow Molding, & Extrusion.- Marketing and sales support for all aspects of product marketing, trade shows, customer support, publications, and public relations. Show less

- Functioned as both Process Engineer and Tooling Engineer for the airbag cover molding department.- Responsible for developing, troubleshooting, and optimizing processes for both existing and new product lines.- Conducted mold trials for newly acquired Japanese tooling and determined necessary modifications to ensure production readiness.- Acted as tooling and process issue liaison for airbag cover quality issues with Toyota, Honda, and Subaru.- Provided… Show more - Functioned as both Process Engineer and Tooling Engineer for the airbag cover molding department.- Responsible for developing, troubleshooting, and optimizing processes for both existing and new product lines.- Conducted mold trials for newly acquired Japanese tooling and determined necessary modifications to ensure production readiness.- Acted as tooling and process issue liaison for airbag cover quality issues with Toyota, Honda, and Subaru.- Provided engineering support to both Paint and Assembly when necessary. Show less

- Scriptwriter for new product development- Injection molding related topics include: processing, troubleshooting, materials, part design, mold design, maintenance, and hydraulics.

1993-1994 2nd Shift Technician- Sole person responsible for operating and troubleshooting the injection molding machines during 2nd shift.- Performed die setting, setup, and shutdown procedures including material preparation and equipment setup.- Conducted quality duties including routine part inspections and dimensional checks.1995-1996 2nd Shift Moldmaker- Responsible for smaller tooling projects from design & manufacturing to trials & engineering… Show more 1993-1994 2nd Shift Technician- Sole person responsible for operating and troubleshooting the injection molding machines during 2nd shift.- Performed die setting, setup, and shutdown procedures including material preparation and equipment setup.- Conducted quality duties including routine part inspections and dimensional checks.1995-1996 2nd Shift Moldmaker- Responsible for smaller tooling projects from design & manufacturing to trials & engineering modifications.- Operated all toolmaking equipment including CNC machining, die sinker EDM, grinding, and polishing. Show less