Daniel Hughes Email and Phone Number
Equipped with a Bachelor’s degree in Plastics Engineering Technology from Penn State, I currently lead a global team of engineers at Samtec Inc as a Simulation Engineering Manager. My expertise lies in advancing product designs through cutting-edge simulations, which has significantly improved time to market. My core competencies include strategic leadership, intercultural awareness and communication, and complex problem-solving in plastics engineering.In my tenure, our team has achieved a remarkable 50% increase in workflow efficiency by implementing automated systems. We foster a culture of continuous learning, reflected in our commitment to mentorship and professional development. By valuing diverse perspectives and fostering collaboration, we aim to continue our trajectory of innovation and excellence in the plastics and simulation fields.
Samtec Inc
View- Website:
- samtec.com
- Employees:
- 1889
-
Simulation Engineering ManagerSamtec Inc Jan 2024 - PresentJacksonville, Florida, United States• Remotely lead a global, multi-functional team of engineers that supports all engineering simulations for new product design, development, and customer support.• Develop and execute technical strategy to enable next generation product design and development while mitigating risks.• Increase operational efficiency by 50% through streamlined workflows and automation.• Recognize and attract top talent, mentor, and train team members through one-on-one coaching and professional development opportunities.• Establish cross functional project teams, delegate tasks, set priorities, and track metrics against overall goals.• Serve as the plastics subject matter expert to support engineering, quality, and regulatory compliance.• Autonomously plan and schedule daily tasks and develop solutions to problems utilizing education, experience, and judgement. -
Senior Plastics & Simulation EngineerSamtec Inc Oct 2022 - Jan 2024Jacksonville, Florida, United States• Remotely lead a team of plastics engineers and co-ops which support all mold filling simulation via Autodesk Moldflow. Support several methods of molding including but not limited to connector housings, optics, and reel to reel wafer products.• Support internal and vendor production as well as new products and mold designs by providing guidance, advice, and training related to plastic part manufacturing.• Manage projects for advancement of new technologies related to plastic part manufacturing and mold filling simulation.• Systematically solve complex product failures using standard material testing methods including but not limited to TGA, DSC and FTIR.• Provide material selection suggestions for new and existing products given application requirements. Research new materials and identify industry trends to help enable future products.• Work directly with cross functional teams to support overall product development goals.• Translate simulation knowledge and skills across other software platforms to support simulation hub goals.• Identify repetitive tasks and create automated workflows where possible.• Autonomously plan and schedule daily tasks and develop solutions to problems utilizing education, experience, and judgement. -
Plastics EngineerSamtec Inc Jan 2018 - Oct 2022Jacksonville, Florida, United States• Perform Moldflow analyses for new and existing products to provide DFM feedback, solve molded defects, and reduce warpage.• Provide recommendations for mold tooling designs. Design both runner and cooling systems that optimize the molding process.• Select materials for new products given application criteria. Replace materials in existing applications when necessary with a resin that requires minimal mold tooling changes.• Failure analysis utilizing several material testing methods including TGA, DSC, and FTIR.• Perform solder reflow simulations utilizing ANSYS Fluent.• Coordinate simulation scheduling and resource loading.• Create automated processes to enhance simulation efficiency. -
Plastics Engineering InternSamtec Inc Jan 2016 - Dec 2017Erie, Pennsylvania Area• Perform Moldflow analyses for new and existing products to provide DFM feedback, solve molded defects, and reduce warpage.• Perform material tests such as TGA, DSC, and Tensile testing for material research.• Changeover mold tooling and material for production. -
Plastics Engineering InternViking Plastics May 2015 - Dec 2015Corry, Pa• Design 3D printed fixtures for secondary operations along with a core/cavity set for experimental use in injection molding.• Evaluate and implement RJG process monitoring equipment on existing tooling.• Review molding and operator processes to improve LEAN manufacturing.• Design parts in SolidWorks and create drawings.
Daniel Hughes Education Details
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Laurel Jr./Sr. High School4.5
Frequently Asked Questions about Daniel Hughes
What company does Daniel Hughes work for?
Daniel Hughes works for Samtec Inc
What is Daniel Hughes's role at the current company?
Daniel Hughes's current role is Simulation Engineering Manager specializing in Plastics Engineering.
What schools did Daniel Hughes attend?
Daniel Hughes attended Penn State Erie, The Behrend College, Laurel Jr./sr. High School.
Who are Daniel Hughes's colleagues?
Daniel Hughes's colleagues are Nor Alia Nadhirah, Silver Wind, Rick Wegwerth, Xuan Dong, Josue Brenes Alfaro, Sofia Alvarado, Christopher More.
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