Daniel Carr Email & Phone Number

Mulgrave, Victoria, Australia

Hallam, Victoria, Australia

• Key Responsibilities:
• Oversaw various aspects of automation processes in R&D and production environmentsAutomation Design and Optimization:
• Led the development and deployment of a 6-axis fiber laser cutting system for manufacturing heavy-duty steel fixtures.
• Designed and programmed the robot's software and hardware components for optimal performance utilizing Siemens NX, RoboDK, Visual Code and Kuka Workvisual.
• Developed the laser source delivery system, including custom optics and sensors for precise cutting
• Optimized the robot's focusing capabilities for accurate laser-material distance

Ringwood, Victoria, Australia

• Key Responsibilities:
• Oversaw end-to-end process for train, tram parts, and specialized rail equipmentDesign & Engineering:
• Employed Solidworks for CAD, CAM, visualization, simulation, and inspection in mass production
• Created detailed assembly and QA instructions, diagrams, and drawings
• Performed non-destructive and destructive testing to assess product mechanical propertiesQuality Control & Compliance:
• Administered ISO9001 compliant Quality Control system for a portfolio of 500+ products

Dandenong South, Victoria, Australia

• Maintenance Planning and Contractor Management:
• Sourced and negotiated with contractors for repairs, parts, and services
• Developed and implemented maintenance plans to ensure optimal equipment and facility performanceMechatronics Repairs and Fabrication:
• Diagnosed and repaired automation PLCs, hydraulic, pneumatic, and mechatronic systems
• Performed fabrication work, including designing, modifying, repairing, and prototyping using welding (MIG and Arc), lathe, milling, and cutting machinery
• Process Improvements:

Port Melbourne, Victoria, Australia

• Completed a four-year apprenticeship, obtaining a Certificate 3 in Engineering with a specialization in Aerospace Composites Fabrication Trade
• Gained comprehensive knowledge and hands-on experience in large-scale manufacturing operations
• Rotated through various departments, acquiring exposure to diverse tools, procedures, and the AS9100 compliant Boeing Quality Management System
• Contributed as a key member of the manufacturing team responsible for producing vital aircraft components, such as rudders, elevators, flaperons, and ailerons for the 787, 777, 737, and FA/18 fabrication and assembly.
• Worked on fast paced assembly lines using tools such as torque wrenches, rivet guns, and drills to assemble aircraft structures, adhering to stringent specifications and tolerancesKey Skills and Competencies:
• Operated state-of-the-art autoclave ovens, Kuka robots, CNC machining and routing equipment

Associate'S Degree, Engineering

Activities and Societies: Developing a strong foundation in engineering concepts through completion of key course units: o Advanced.

Physics And Chemistry

Diploma Of Engineering, Mechanical Engineering/Mechanical Technology/Technician

Activities and Societies: • Studied mechanical and manufacturing engineering, focusing on materials, processes, and techniques. •.

Certificate Iii In Engineering, Composites And Sheetmetal Fabrication Trade

Activities and Societies: Gained trade skills in the fabrication of sheet metal and composite materials, use of power, hand and tools, CNC.