Daniel Carr Email & Phone Number

Mulgrave, Victoria, Australia

Hallam, Victoria, Australia

Key Responsibilities:• Oversaw various aspects of automation processes in R&D and production environmentsAutomation Design and Optimization:• Led the development and deployment of a 6-axis fiber laser cutting system for manufacturing heavy-duty steel fixtures. • Designed and programmed the robot's software and hardware components for optimal performance utilizing Siemens NX, RoboDK, Visual Code and Kuka Workvisual.• Developed the laser source delivery system, including custom optics and sensors for precise cutting• Optimized the robot's focusing capabilities for accurate laser-material distance• Conducted rigorous testing to ensure adherence to quality and safety standards• Designed and tested Kuka assembly robot tooling attachments and jigs (e.g., screwdrivers, pick-and-place tools, rotary & lifting jigs) and integrated with conveyor PLC systems.Electrical Skills:• Performed electrical testing, wiring, and diagnostics to maintain optimal performance of PLC systems• Ensured electrical components met safety and quality standardsTechnical Support and Collaboration:• Collaborated with cross-functional teams to identify automation opportunities that improved efficiency and reduced costs• Provided technical support to production and maintenance teams, ensuring equipment was maintained to the highest standards

Ringwood, Victoria, Australia

Key Responsibilities:• Oversaw end-to-end process for train, tram parts, and specialized rail equipmentDesign & Engineering:• Employed Solidworks for CAD, CAM, visualization, simulation, and inspection in mass production• Created detailed assembly and QA instructions, diagrams, and drawings• Performed non-destructive and destructive testing to assess product mechanical propertiesQuality Control & Compliance:• Administered ISO9001 compliant Quality Control system for a portfolio of 500+ products• Implemented SCAR and NCR processes• Maintained compliance with Australian and International StandardsStakeholder Management:• Communicated with external stakeholders on quality, stock, and warranty issues• Established strong relationships with local and international suppliers and customers• Offered technical advice, training, and support to Sales and Production teams• Coordinated, scheduled, and reported on engineering activities to meet deadlinesContinuous Improvement & Lean Management:• Applied continuous improvement and lean/5S management system for assembly line efficiency• Conducted root cause analysis investigations to prevent future issues and ensure on-time deliveryRail Component Service & On-Site Work:• Diagnosed, tested, and repaired high voltage circuit breakers and electronics in a lab setting• Developed service work instructions for technicians• Obtained induction and safety training from multiple rail providers across Australia• Installed, commissioned, and maintained rail lubrication systems, signalling electronics, and niche rail products on live rail lines

Dandenong South, Victoria, Australia

Maintenance Planning and Contractor Management:• Sourced and negotiated with contractors for repairs, parts, and services• Developed and implemented maintenance plans to ensure optimal equipment and facility performanceMechatronics Repairs and Fabrication:• Diagnosed and repaired automation PLCs, hydraulic, pneumatic, and mechatronic systems• Performed fabrication work, including designing, modifying, repairing, and prototyping using welding (MIG and Arc), lathe, milling, and cutting machinery• Process Improvements:• Implemented lean process improvements to optimize efficiency• Documented processes, procedures, and work instructions for staff referenceMEX Maintenance Software:• Utilized MEX software to manage company assets, schedule repairs/services, and track and calculate costs for assets and partsOccupational Health & Safety (OH&S) Representative:• Internally trained in Six Sigma and OH&S• Held the position of OH&S representative, responsible for maintaining and updating records of material safety and advising on hazardsForklift and High-Risk Personnel Vehicle Maintenance:• Maintained electric forklifts and high-risk personnel vehicles to ensure safety and optimal operation

Port Melbourne, Victoria, Australia

• Completed a four-year apprenticeship, obtaining a Certificate 3 in Engineering with a specialization in Aerospace Composites Fabrication Trade• Gained comprehensive knowledge and hands-on experience in large-scale manufacturing operations• Rotated through various departments, acquiring exposure to diverse tools, procedures, and the AS9100 compliant Boeing Quality Management System• Contributed as a key member of the manufacturing team responsible for producing vital aircraft components, such as rudders, elevators, flaperons, and ailerons for the 787, 777, 737, and FA/18 fabrication and assembly departments• Worked on fast paced assembly lines using tools such as torque wrenches, rivet guns, and drills to assemble aircraft structures, adhering to stringent specifications and tolerancesKey Skills and Competencies:• Operated state-of-the-art autoclave ovens, Kuka robots, CNC machining and routing equipment• Performed pre-impregnated layups and resin infusion layups of aerospace composites• Managed aerospace materials storage and handling, composite defect repairs, and overhead crane and tug truck operation• Implemented continuous Lean 5S innovation to improve efficiency and productivity• Conducted quality control documentation, metrology calibration, and NDT ultrasound testing• Developed proficiency in specialized tools, strict quality control standards, and innovative manufacturing techniques within the aerospace industry

Associate'S Degree, Engineering

Activities and Societies: Developing a strong foundation in engineering concepts through completion of key course units: o Advanced.

Physics And Chemistry

Diploma Of Engineering, Mechanical Engineering/Mechanical Technology/Technician

Activities and Societies: • Studied mechanical and manufacturing engineering, focusing on materials, processes, and techniques. •.

Certificate Iii In Engineering, Composites And Sheetmetal Fabrication Trade

Activities and Societies: Gained trade skills in the fabrication of sheet metal and composite materials, use of power, hand and tools, CNC.