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David Buss is a Lead Build Reliability Engineer at SpaceX at SpaceX. He possess expertise in machining, creativity, leadership, solidworks, fabrication and 14 more skills. Colleagues describe him as "It was an absolute pleasure to work with David during his 2019 summer internship at Bray. We provided David with a significant project for a short 10 week internship. David exceeded our expectations during his time at Bray by not only completing his assigned project but making an impact with the members of our team. David showed exceptional technical knowledge and was able to break down his project into sections which allowed him to focus on the physics of the problem and find a solution which was seemingly simple but more accurate than the expensive computation fluid dynamics software we would typically use to evaluate the problem given to him. David made a strong impression on the whole team by making strong relationships and engaging all team members, not only in the office but also outside of the office. His project management and presentation skills are also well refined. David can work with guidance of a general direction to take and figure out how to solve the problem, this was particularly impressive to me as it is easy for anyone, especially an intern, to request additional guidance / information before taking a direction or decision. I only hope that I have the opportunity to work with David again because I am certain he will do great things in his career."
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Lead Build Reliability EngineerSpacex Aug 2024 - PresentHawthorne, California, Us -
Build Reliability Engineer IiSpacex Feb 2024 - Aug 2024Hawthorne, California, Us -
Build Reliability EngineerSpacex Feb 2022 - Feb 2024Hawthorne, California, Us -
Structures MemberTexas A&M University Sounding Rocketry Team (Srt) Jun 2020 - Dec 2021College Station, Texas, Us- Designed tooling and ball-detent mechanism for zero-fastener nosetip installation to maintain aerodynamic profile of the vehicle and streamline payload integration- Implemented protocol for component mass overrides in CAD model and validated predicted weight/CG within 2% of actual to ensure flight stability- Designed and built quick-disconnect fill/vent hardware to ensure safe and remote flued transfer from GSE to the vehicle- Developed single DOF simulation for apogee adjustment prediction of concept air-brake system to fine-tune aerodynamic control surface geometry, actuator selection, and perturbation-based control scheme -
Structures ManagerTexas A&M University Sounding Rocketry Team (Srt) May 2019 - Jun 2020College Station, Texas, Us- Assisted in the planning and execution of all critical tasks required for a successful hybrid rocket flight at 2019 competition- Oversaw 500+ component SolidWorks assembly as the lead component designer and integration engineer, achieving the highest standard for models, renders, and CAD training in the team’s history- Developed new prepreg composite manufacturing techniques, including custom PID controlled oven, tube-layup apparatus, and testing campaign, so that this year’s airframe could be lighter and stronger- Managed seven members’ individual projects and the subteam’s schedule, budgeting, and presentations to ensure effective communication and overall team operation -
Structures MemberTexas A&M University Sounding Rocketry Team (Srt) Sep 2018 - Apr 2019College Station, Texas, Us- Led recovery system overhaul including ejection canister design and manufacturing, parachute folding techniques and guide, MATLAB charge calculator, and SOP documentation to ensure safe return of our rocket- Responsible for machining of all bulkheads, fabrication of composite body elements, launch infrastructure maintenance, simulations, and Solidworks assembly upkeep- Created and presented 40+ weekly technical design review PowerPoints to update team on subsystem changes -
Build Reliability Engineering InternSpacex May 2021 - Aug 2021Hawthorne, California, Us- Designed and produced a mass-efficient and man-rated portable scaffold platform system to make rocket tank entry/exit safer and easier during all stages of the build process- Wrote and released the Starship Tank Cleaning specification to formalize procedural requirements for mitigating FOD in propellant storage and Raptor feed systems- Created system-level tooling design of new tank washing equipment focused on improved access, ease of operation, deleting steps, and reduced man-hours while targeting a cleanliness level several orders of magnitude better than current results -
Space Systems Mechanical Design Co-OpNorthrop Grumman May 2020 - Dec 2020Falls Church, Va, Us- Composed analysis of rocket lap joint gap width using Nastran FEA and hand calculations to recommend optimum geometry, preventing yielding of structure during assembly- Utilized NX cable routing tool to model electrical and ordinance cables for vehicles and infrastructure, coordinating with electrical and propulsion engineers to fine-tune slack and length- Managed high-level NX rocket assemblies to ensure successful component integration across several departments -
Engineering InternBray International, Inc. May 2019 - Aug 2019Houston, Tx, Us- Overhauled design of small-sized Resilient Seated Butterfly Valves, drastically increasing Cv and lowering annual cost by upwards of $500,000, so that the valves were applicable to a more diverse range of control applications- Ran 100+ Solidworks FEA and SimulationHub CFD simulations to verify the integrity of design changes- Worked with machine shop to prototype new valve design and empirically validate Cv increase obtained through CFD -
Chem-E Car Mechanical Team LeadAiche - Texas A&M Student Chapter Mar 2018 - Mar 2019- Designed and fabricated 6 thermoelectric reaction vessels for testing and operation to power the car’s subsystems- Developed and executed experiments to collect empirical data on peltier units and selected motors so that the team could optimize power management and chemical decisions- Delegated projects among members and ran weekly team meetings to increase design process efficiency -
Machinist And DesignerWesco Machine & Tool, Inc. Jun 2018 - Aug 2018Joliet, Illinois, Us- Operated lathe, mill, radial drill, forklift, motorized shop cranes with lifting magnets, and band saw to complete fabrication jobs ranging from 1 to 1000 parts in order for the company to reach higher levels of output- Designed CNC plasma and waterjet jobs using AutoCAD, as well as to create reference drawings for company clients, adding valuable CAD capabilities that the company didn't have before- Delivered finished parts exceeding 6000 pounds to 20+ clients around the greater Chicago area using the company’s large stake bed truck to assist boss and allow more efficient use of shop time -
Machine Shop TechnicianEngineering Innovation Center Jan 2018 - May 2018- Instructed students in using shop equipment and guided them in machining their own parts so that they could become more self-proficient in the design process- Fabricated parts submitted for senior design projects, design team projects, and various other projects in the college of engineering, allowing their teams to reach higher levels of design and production- Assisted in last second cleanup and repairs during shop flooding caused by hail damage, saving thousands of dollars' worth of shop equipment
David Buss Skills
David Buss Education Details
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Texas A&M UniversityAeronautical And Astronautical Engineering -
Benet AcademyHigh School
Frequently Asked Questions about David Buss
What company does David Buss work for?
David Buss works for Spacex
What is David Buss's role at the current company?
David Buss's current role is Lead Build Reliability Engineer at SpaceX.
What is David Buss's email address?
David Buss's email address is da****@****ail.com
What is David Buss's direct phone number?
David Buss's direct phone number is +163088*****
What schools did David Buss attend?
David Buss attended Texas A&m University, Benet Academy.
What skills is David Buss known for?
David Buss has skills like Machining, Creativity, Leadership, Solidworks, Fabrication, 3d Printing, Woodworking, Matlab, Autocad, Microsoft Office, Latex, Computer Hardware.
Who are David Buss's colleagues?
David Buss's colleagues are Mehmet Temizesen, Cheick Omar Diarra, Joana Beltran, Ryan Sofranko, Quentin Ruardy, Kyle Donoghue, Brian Donovan.
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