David Nicholas

David Nicholas Email and Phone Number

Manufacturing Engineer III @ Astec industries
Chattanooga, TN, US
David Nicholas's Location
Daphne, Alabama, United States, United States
David Nicholas's Contact Details

David Nicholas work email

David Nicholas personal email

About David Nicholas

Management of large capital projects including capacity planning, new capital introduction and implementation of new processes that meet or exceed People, Quality, Velocity and Cost metrics. Team oriented, situational engineer capable of applying technical expertise to complex problems. Effective at working with teams and helping to drive results. As part of 6 Sigma, has initiated projects in cost reduction and lean solutions in response to Voice of the Customer. Fully capable of applying project management and reporting skills to projects and problems. Able to analyze problems and provide corrective actions that result in sustained performance and transfer of lessons learned to others; increasing the talent of those that work with and around me. Capable of reporting to technical and production staff in both presentation and hands-on format. Experience with automotive OEM and ‘Tier 1’ suppliers and application of quality tools associated with each. Specialties: Specializing in Manufacturing Engineering, Advanced Manufacturing Engineering; Tool & Process Engineering; Project Management and Operations Management. Machining & Assembly processes for automotive and large construction and mining equipment powertrain and final drive systems. CNC Programming and CAD Design CREO Parametric.

David Nicholas's Current Company Details
Astec industries

Astec Industries

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Manufacturing Engineer III
Chattanooga, TN, US
Website:
alten.fr
Employees:
10302
David Nicholas Work Experience Details
  • Astec Industries
    Manufacturing Engineer Iii
    Astec Industries
    Chattanooga, Tn, Us
  • Nicholas Tool Works Llc
    Proprietor
    Nicholas Tool Works Llc Apr 2024 - Present
    3D Modeling, 3D Scanning, and 3D Printing
  • Alten
    Manufacturing Engineer
    Alten Jan 2024 - Present
    United States
    A220 FAL Efficiency ProjectObserve A220 FAL WorkbooksAnalyze Data, Propose and Implement SolutionsProposal to Eliminate 13 Hours From FAL Build Accepted by Airbus Proposal to Reduce Airframe Fastener Painting by 50% Accepted by Airbus
  • Nemak
    Senior Project Engineer - Capex
    Nemak Aug 2020 - Jan 2024
    Alabama, United States
    Multinational Tier 1 Automotive SupplierSenior Project EngineerCAPEX for High Pressure Aluminum Die Casting and Dry Hearth Furnace 2.5 Million Per Year Cost SavingsCasting Machining.SolidWorks - design and detail parts and assembliesCapital ProjectsPlant LayoutMachine FoundationsZeiss GOM Flexible Fixture DesignLocking Coupling for Leak TestRotating Assembly Fixture
  • Continental Aerospace Technologies™
    Continuous Improvement Engineer
    Continental Aerospace Technologies™ Dec 2019 - Mar 2020
    Mobile, Alabama, United States
    Cylinder & Head Lines Machining & AssemblyInterpret CMM Reports for Cylinders & Cylinder HeadsCNC Programming, Okuma, Mazak, Mori-SeikiCREO Parametric 4 - Design Tools & FixturesAutoCad - Design Tools & Fixtures3D Printing - PRUSANew Valve Leak Test Seal Design - Cost & Quality ImprovementContinuous Improvement InitiativesWeekly Report Out to COO and Staff
  • Gkn Automotive
    Project Engineer
    Gkn Automotive Mar 2017 - Jun 2019
    Project Engineer – Central EngineeringCVJ Shaft Components - MachiningWrite, Submit & Execute CAPEX Successful ProjectsDesign & Build Eddy Current Inspection Machines In-House - $2.5 million Cost AvoidanceCombustible Dust Collection – Risk Insurer Approved Solution - Template for Division First Engineer in Division to Develop Supplier & Solution for Combustible DustCREO Parametric Design (Pro-E) – 3D Parts, 3D Assemblies & Detail Drawings
  • Nissan Motor Corporation
    Senior Manufacturing Engineer
    Nissan Motor Corporation Mar 2016 - Mar 2017
    Greater Nashville Area
    Tool Engineering - (4) Cylinder Head Machining LinesResponsible for Cutting Tool Cost Per UnitDevelop solutions that improve People, Quality, Cost, and Cycle TimeSupport Systems ThinkingImproved Valve Spring Seat Cutting Process - Quality Improvement and Cost SavingsDesigned a 3D Printed Lifter Cup Bore Repair Tool - Scrap Cost Savings
  • Caterpillar Inc.
    Manufacturing Project Engineer
    Caterpillar Inc. May 2010 - Dec 2015
    Winston-Salem, Nc
    Caterpillar Advanced Components & Systems DivisionLarge Mining Truck Axle Manufacturing Winston-SalemSafety – Lowest Recordable Injury Frequency of 30 Corporate DivisionsGreen Field Plant Start-up ExperienceManaged Over $40 million USD in Capital Projects Caterpillar 6 Sigma Black Belt Certification Developed, Specified and Requested Capital for Investment, and Attained Schedules for Projects Managed, Budgeted, Delivered and Installed EquipmentImplemented New Processes and In-Process VerificationAdvanced Work Holding Designs for Large Ductile Iron CastingsDelivered 1.67Cpk or Better on Part Key Design CharacteristicsSuccessfully Selected for Talent - Hired & Trained Manufacturing EngineersSiemens NX Software PLM – Modeling, Assembly & Drafting of Cutting Tool AssembliesSiemens Teamcenter PLM – Create and Maintain Data Sets for Cutting Tool AssembliesImplemented Continuous Improvement Ideas
  • Caterpillar Inc.
    6 Sigma Black Belt & Mfg. Engineer
    Caterpillar Inc. May 2009 - May 2010
    Mossville, Il
    Engine Paint, After Paint Assembly, Commercial Process PlanningC15 – C18 I-6 Diesel Cylinder Block Machining Process PlanningLed 6 Sigma Projects for all Mossville Engine Complex ManufacturingRecognized for Cold Leak Test Improvements Led multiple teams to $4.5 million plus total cost savings
  • Caterpillar Inc.
    Manufacturing Project Engineer
    Caterpillar Inc. Mar 2008 - May 2009
    Mossville, Il
    Mossville Engine Center B-BC15 – C18 I-6 Diesel Cylinder Block Machining Process Planning supportEarned high customer satisfaction through CI Card SystemIncreased Engine V-Block Production by 57% - Earned Employee of the Month Head face finish cutter - $241,000 per year cost savings & improved surface finish capability
  • Chrysler
    Tool Management Supervisor/Tool & Process Engineer
    Chrysler Jul 2006 - Mar 2008
    Detroit, Michigan
    Tool Management Supervisor 3.7- V-6 EnginesPromoted to position in less than one yearResponsible for tooling setup, tool life, change control and production line troubleshooting Supervision of 10 skilled trades people Plant manager and staff report on tool cost and cutter grind productivity for all shifts Tool / Process Engineer - 4.7 V-8 EnginesSupported machining and assembly processes for crankshaft and piston machining Implemented over $70,000 in annual tool cost savings on mature crank milling process Reduced scrap by $60,000 in annual savings on mature crank fillet rolling operationImproved crankshaft key cutter tool life from 300 cycles to 47,000 cyclesProject management Tool change managementProblem solving boards
  • Rieter
    Tool Engineer
    Rieter Feb 2004 - Jul 2006
    Farmington Hills, Michigan
    Automotive fiber and foam acoustic insulatorsMolding, laminating and trimming Purchasing molds, trim tools & check fixturesDeveloped and implemented tooling standards Quick change for 75,000 pound compression molds, water jet & robot end-of-arm toolingQuick change molds, robot end-of-arm, steam lines, electrical – down from 3hrs to 30minDeveloped molded-in attachments that eliminated clips $200,000+ cost savingsSelected for special launch team by Director of Program Management & Plant Mgr.Developed & automated mold release application system using Fanuc robot
  • Williams International
    Process Engineer
    Williams International Sep 2002 - Nov 2003
    Manufacturing Engineer -Tactical Tomahawk & Taurus Cruise Missile EnginesLow volume machining & assembly of small gas turbine enginesLean manufacturing cells grouped by families of partsProcess design and planning with Pro-E ProcessDirected CNC programmers and tool designersPurchase tooling, gages and fixtures
  • Aam - American Axle & Manufacturing
    Tool Engineer
    Aam - American Axle & Manufacturing Sep 2001 - Sep 2002
    Tool Engineer – Drive Shafts, Spline-yokes, Slip-yokes, Weld-yokes & Bearing CapsTooling & process development for driveline component machining Lean manufacturing & reduction of tooling costsTool testing & redesign of tooling for cost savingsOne of two tool engineers that saved a combined $750,000 Implemented $200,000 per year cost savings re-tipping and re-coating reamersWork holding clamp details - material & heat treat changes $150,000 cost savings
  • Chrysler
    Tool & Process Engineer
    Chrysler 1994 - 2001
    Tool Process Engineer – 3.3 & 3.8 V-6 EnginesProject Engineer – purchase of camshaft machining linesReduction of tooling and operating costsFirst engineer in Chrysler Group to specify linear motors for camshaft profile slides $1,000,000 savings – 1 less cam lobe grinder needed due to shorter cycle timesLiaison between machine tool vendors and maintenanceTool Maker - 3.3 & 3.8 V-6 EnginesMaintenance and trouble shooting of engine manufacturing equipmentTool Room – precision detail manufacturing and modificationMaintenance of cylinder block and camshaft machining lines
  • Val-U-Tool & Gage Co.
    Job Leader/ Journeyman Tool Maker
    Val-U-Tool & Gage Co. 1982 - 1994
    Journeyman Tool Maker & Job LeaderCustom manufacturing vendor for automotive and defense industriesHigh precision gages, fixtures, and toolingAutomotive, aerospace & military prototype and small batch runsProcess design and planningImplemented CNC machine integration in manual machine tool environment Generate tool paths, setup and operate manual/CNC machines

David Nicholas Skills

Manufacturing Engineering Manufacturing Six Sigma Lean Manufacturing Continuous Improvement Machining Machine Tools Dmaic Engineering Root Cause Analysis Ppap Automotive Process Improvement Manufacturing Operations Management Fmea Project Engineering 5s Cnc Powertrain Tooling Manufacturing Management Business Process Improvement

David Nicholas Education Details

Frequently Asked Questions about David Nicholas

What company does David Nicholas work for?

David Nicholas works for Astec Industries

What is David Nicholas's role at the current company?

David Nicholas's current role is Manufacturing Engineer III.

What is David Nicholas's email address?

David Nicholas's email address is mf****@****ail.com

What schools did David Nicholas attend?

David Nicholas attended Eastern Michigan University, Schoolcraft College, Schoolcraft College.

What are some of David Nicholas's interests?

David Nicholas has interest in Poverty Alleviation, Social Services, Education, Children.

What skills is David Nicholas known for?

David Nicholas has skills like Manufacturing Engineering, Manufacturing, Six Sigma, Lean Manufacturing, Continuous Improvement, Machining, Machine Tools, Dmaic, Engineering, Root Cause Analysis, Ppap, Automotive.

Who are David Nicholas's colleagues?

David Nicholas's colleagues are Ashwini Bhandari, Victor Esteban, Amaia Sáez Lavín, Jonathan Clauss, Lutz Wenninger, Maïssa R., Andre Olivier.

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    2
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