Scientist Iii
Vancouver, Canada Area
• Performed statistical design of experiments (DOE) to study/optimize multi-factorial processes and formulations, and performed statistical process capability studies, using JMP4.0 software• Liaised with engineers for design/fabrication of specialized process equipment• Formulation development, lab-scale (and some pilot-scale) process development, technology transfer and troubleshooting activities involving, for example, sustained ocular delivery devices (silicone and plastics based), in situ gelling eyedrops and other liquid formulations for both hydrophilic/phobic active pharmaceutical ingredients (APIs), container/closure (syringe/stopper combination) for stability of 2 lyophilized formulations during ethylene oxide sterilization• For pilot-scale manufacturing facility, developed vaporized hydrogen peroxide decontamination cycles for barrier isolators, method for pre-qualifying biological indicators, depyrogenation cycles for vial loads, solid-load autoclave cycles, high ramp rate/short dwell autoclave cycle (in advisory role), lyophilizer steam-in-place cycle • Yeast culture bioprocessing – performed shake-flask experiments testing base media, carbon sources, and orders of addition to maximize yield; helped to guide scale-up via statistical design/analysis• For preformulation, performed solubility studies for 2 APIs in organic solvents, co-solvents and aqueous solutions• Manufacturing experience – involved in dozens of clinical batches including liquid fills, oil-based oral dose in vials/capsules, thin-film intermediates, sustained ocular delivery devices• Technical writing: wrote SOPs for GMP manufacturing equipment decontamination and operation, and formulation/process development reports and protocols (totaling >2000 pages), plus many other documents