Devikiran Rao Email & Phone Number

Bengaluru, Karnataka

Dubai

CORE COMPETENCIESImplementing the preventive & predictive maintenance schedules for improving the overall reliability and safety of plant equipments & machinery. Analyzing tripping of unit & recommendation to avoid repetitive tripping. Preparation of technical specificatioproposals, technical evaluation & procurement of spares & control of inventory.Planning and projecting the budget for the entire year and monitoring on monthly basis to reduce specific cost of maintenance; conducting Root Cause Analysis of failures and implemented of derived action plan from the causes to reduce recurrence of the problem.Analyzing critical & major breakdown maintenance activity to reduce down time of machine; rendering support to develop new processes and improving existing ones to enhance the quality of product coordination.Managing the team of executives and guiding site staff members on resolving performance bottlenecks. Planning effective manpower deployment & works scheduling of qualified workforce; addressing training needs of staff to enhance skills and productivity.Identifying the training need / mapping skills & developing test benches to increase the efficiency.; Key Deliverables:-Supervising the process of assigning the tasks to the team members and technicians; preparing Maintenance team shift schedules.To plan for the Maintenance of Bottling Machines & Equipments and ensure availability of machine and equipment as per the production plan of the day.Monitoring and implementing safety system based on internal audits and group requirement. Carry out breakdown and preventive maintenance and increase availability of bottling lines for production.Driving the process of analyzing spares requirement and inventory control.To review technical snags & breakdowns and implement corrective / preventive actions.Maintaining and improving 5S standards in the department.

Bangalore

Spearheaded the task of Bottling Lines, Tetra Pack Production & Maintenance & Utilities, Husk Boiler.Involved in the process of updating daily production report in SAP.Coordinating with the raw material & quality department; purchased required spares after competitive price quotation approval. In case of major maintenance work, interact with production functions and ensure modifications / revisions in the production plan.Provided Technical Assistance to the vendors for spares localization.Managed the task of preparing purchase orders and updated the same in SAP.To increase the line productivity & efficiency as per our Quality norms and maintain good hygiene condition of machines & equipments.To identify and plan machine spares inventory.Modification / up gradation of the machine and equipments.To implement TPM and generate data for MIS.Achieving the lines efficiency through out the section .Implemented 5S in the plant

Bangalore

Managed the responsibility of operations & maintenance of all process equipments like Fermenters, Actuators, Pneumatic, centrifugal separators, Agitated Nutche Filters, Decanters, Pumps, Utility Service & down stream process equipments through D.C.S., SCADA system.Preparation of all maintenance related documents.As per P.M schedule took care of all the preventive maintenance.Acquired approval from safety department for vessel entry & pipe line work, higher level work.Reported to Executive Head on daily basis.

Sultanate Of Oman

 Hands on experience in ,Operations, maintenance, preventive maintenance and troubleshooting of the following P.L.C based Machines: Bottle Washing Machine - LIBERTY. Filling Machine – KRONES,AVE,KHS,SARCMI. Pasteurizing Machine – ELGI.  Labeling Machine - SACMI . Stretch blow Moulding Machine – SIDEL,SISTEC,CINCINNATI,COMBI 400,MEGA. Filling and Labelling Machine-HEMA TECHNOLOGIES SIDEL.  Packing Machine – KEBER. Carton Forming Machine - CERMEX SIDEL. Shrink Wrapping Machine – DIMAC. Handle Applicator Machine - TWIN PACK. Packing & Palletising Machine – KEBER. PET Cup Filling Machine - BETA PAK , Hydraulic & Pneumatic Systems, Pumps, Gear Boxes , Conveyors & Variator Motors. General maintenance of high pressure & low pressure air compressors,chillers.

Mangalore