Doug Sutherland Email & Phone Number

Rochester, Michigan, United States

* Promotion: QC Product and Raw Material Testing – Leading a team of chemists and microbiologists responsible for testing of all Raw Materials and Drug Product batches.* Evaluating lab investigations, deviations, and associated corrective/preventive actions and ensuring they are handled appropriately and documented effectively as they relate to the testing of raw materials, in-process samples, and final products.* Tracking and trending analytical data to ensure data integrity of laboratory results and that all instrumentation and systems are functioning properly.*Curating and improving the QC Laboratory's Continuous Improvement, OpEx, and Visual Management capabilities.

Rochester, Michigan, United States

* Evaluated changes that impacted medical devices and combination products in aseptic processing, including change controls, DHF updates, complaints, SOP revisions, and post-market surveillance investigations* Assessed adequacy and compliance of the Site Quality Management System* Provided technical guidance for product and process changes and device risk management* POC and SME for Site Data Integrity Quality System responsible for developing and leading governance and establishing sustainable and effective means of performance monitoring* Continually supported design changes, complaints, procedures, investigations, CAPA implementation and management review* Led quality-related investigations, conduct gap assessments, and distribute metrics for quality reviews

Wyandotte, Michigan, United States

* Successfully led and directed manufacturing groups of operators and engineers within a regulated environment to deliver annual volumes of intermediates and small molecule API in a multi-shift operation, including the largest campaigns in the site’s 25-year history* Championed and fostered a culture of GMP-adherence and high performance in safety, quality, and customer service by developing and implementing safeguards on high-pressure apparatuses and chemical vessels, yield efficiency operations, and streamlined communication with exterior stakeholders* Functioned as site S&OP and collaborated with finance to manage inventory levels and execute logistical strategies to drive improvements; developed improved cadence with vendors throughout the COVID-19 pandemic to ensure a high level of schedule adherence and financial performance* Member of site leadership team; worked with corporate global network to delivery action plans, implement best practices, and budgets to timelines* Identified and led initiatives to monitor plant spend, improve compliance, and manage risk effectively for the business, including recent award of certifications in ISO 14001, 45001, and 50001

Armada, Michigan, United States

* Promoted to direct Propellant Department activities to design new, safer propellants for airbag applications; shepherded scale-up of $7MM project to production launch utilizing BIC pharmaceutical-type processes* During company integration, led efforts to standardize best practices within growing networks - specifically safety-intensive operations - and reduced incident rate by substantial margin* Oversaw and mentored Engineering Development team to assess, establish, and improve propellant raw material supply base to ensure assurance of supply and best practice sourcing strategies* Analyzed technology trends, human resource needs, and market demand to plan projects* Forecasted operating costs of department and direct preparation of budget requests* Represented Engineering while working with external Quality, Legal, and Government associated teams to determine root cause and address safety related propellant and inflator concerns

Armada, Michigan, United States

* Promoted to manage multiple airbag development projects regarding energetic materials as Technical Lead and coordinated all facets of projects including scope, requirements, workflow prioritization, resource allocation, and testing activities* Facilitated and guided new relationships with partners and suppliers in China, Germany, and France to assist in manufacturing drop-in replacement propellant products for recall of inflators* Integrated Design for Six Sigma (DFSS) techniques to optimize product development; led project design reviews that included design input, output, FMEA evaluation, and FTA analysis

Armada, Michigan, United States

* Developed and scaled-up propellant and pharmaceutical-type processes (spray drying, vacuum conveyance, milling, tablet pressing); worked closely with manufacturing plants* Evaluated design and process failure modes and effects (DFMEA, PFMEA, DRBFM)* Worked with propellant raw material suppliers to ensure engineering standards were met during scale up and production* Ensured ISO 9001 and IATF 16949 compliance and supported internal auditing as required

Dearborn, Michigan, United States

* Led efforts to continuously improve supplier manufacturing quality and capability pertaining to decorative plastics and chrome/electroplated components at 8 U.S. supplier sites* Managed new model launches (e.g. Mustang, Fusion) and change management actions, extensive knowledge of APQP* Coached suppliers on proper development / deployment of Quality Operating System techniques

Livonia, Michigan, United States

* Purchasing agent for Printed Circuit Boards responsible for $60MM in global spend* Issued purchase orders and provided system maintenance to ensure timely delivery and cost savings* Assisted product engineering to obtain best prices on materials of construction

Auburn Hills, Michigan, United States

* Purchasing agent for Wire Harnesses: $180MM in global spend* Analyzed supply base and raw materials market for budget; handled global negotiations* Led line shutdown issues and interfaced with OEMs

Troy, Michigan, United States

* Compiled purchase price changes and supplier information* Met with buyers and suppliers to discuss part prices

Master Of Business Administration - Mba

Bse, Chemical Engineering