Muhammad Khurram

Muhammad Khurram Email and Phone Number

Head of Industrial Engineering Department @ Liberty Mills Limited
Thailand
Muhammad Khurram's Location
United States, United States
Muhammad Khurram's Contact Details

Muhammad Khurram personal email

About Muhammad Khurram

Accomplished Industrial Engineering professional with over 16 years of experience driving production optimization, cost reduction, and quality improvement across high-impact industries. Skilled in implementing Lean Six Sigma, Toyota Production System (TPS), and Kaizen methodologies, I specialize in enhancing operational efficiency, reducing waste, and optimizing resource utilization. My leadership has consistently achieved substantial cost savings and productivity gains, including a 5% cost reduction and increased machine capacity utilization through strategic process improvements.As Deputy General Manager at Liberty Textile Mills, I lead initiatives that streamline production, reduce work-in-process times, and enhance team capabilities, achieving a 5% reduction in production costs and a 20% decrease in quality complaints. My role emphasizes cross-functional collaboration, capacity planning, and the application of advanced industrial engineering techniques, ensuring sustainable improvements across multi-unit operations.Key strengths include:• Lean Manufacturing & Kaizen: Extensive experience in Kaizen projects, waste reduction, and continuous improvement through methodologies like SMED, 5S, and JIT, resulting in major efficiency gains.• Cost Optimization & Waste Reduction: Demonstrated expertise in resource optimization and cost-saving initiatives, including a PKR 200 million annual savings through packaging innovation for Surf Excel.• Project Management & Technical Collaboration: Skilled in managing high-value projects, including a PKR 600 million vehicle production project for Toyota, and in collaborating with OEMs like DENSO to ensure high-quality, cost-effective solutions.• Compliance & Quality Standards: Proficient in CAPA, GMP, SHE, and ISO standards, with a record of ensuring quality and compliance across all operations.My education in Industrial Engineering, combined with overseas training in Japan on production management and a Lean Six Sigma Black Belt certification, underscores my commitment to excellence and continuous learning. Connect with me to explore how my expertise in lean methodologies and process optimization can drive results in complex manufacturing environments.

Muhammad Khurram's Current Company Details
Liberty Mills Limited

Liberty Mills Limited

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Head of Industrial Engineering Department
Thailand
Employees:
823
Muhammad Khurram Work Experience Details
  • Liberty Mills Limited
    Head Of Industrial Engineering Department
    Liberty Mills Limited
    Thailand
  • Liberty Mills Limited
    Deputy General Manager – Industrial Engineering
    Liberty Mills Limited Mar 2022 - Present
    Karāchi, Sindh, Pakistan
    • Spearheaded cost-reduction initiatives, achieving a 5% decrease in production costs through Kaizen, Value Stream Mapping, and 6S methodologies.• Directed CAPA (Corrective and Preventive Actions) to resolve quality issues, minimising in-house complaints by 20%.• Optimised productivity by implementing industrial engineering improvements and regular capacity planning, process flow, and layout adjustments.• Led new initiative execution, interfacing cross-functionally to ensure smooth project rollout and process adherence.• Continuously monitor and minimize work-in-process (WIP) time between operations, targeting a reduction to 2-4 hours. This target may vary for different accessories, such as carton boxes and stickers, based on specific process requirements.
  • Lean Consultant
    Freelance Operational & Lean Consultant
    Lean Consultant Jun 2019 - Nov 2024
    Karachi Division, Pakistan
     Generate and Lead saving projects. Reduced the 8 wastages minimum 1% in each area. Improve the productivity and line losses by implementing the OEE techniques in all functional areas Design and ensure the cost effective production flow of new product and improve the existing flow 2% per year Analyze cost of overall production and assist to reduce the same as per target 5% Support overall operation to execute the cost saving and Industrial Engineering projects on Kaizen, VSM (Value Stream Mapping), Time and motion study, 6S etc. Evaluate and carry out corrective and preventive action (CAPA) on discrepancies, associate to Quality and in-house complaint. Keep track of all productivity, design various improvement process based on IE Technique.  Provide an effectual interface to all key stack holders/departments and monitor reporting procedure on weekly basis and provide assistance to smooth execution of objectives. Keep updated the capacity planning, layout changing, process flows, cost analysis, resource management etc. Lead the smooth execution of new initiative/kaizen
  • Thal Engineering
    Senior Production Manager
    Thal Engineering Mar 2017 - Feb 2022
    Karachi
    • Increased production efficiency to 80% capacity utilisation through Toyota Production System (TPS) across three plants.• Collaborated with DENSO on development projects, ensuring cost-effective production solutions.• Enhanced team skills by 50% on critical machines and maintained OEM quality standards (<8 PPM) with 100% on-time delivery.
  • Coats Group Plc
    Finishing Manager
    Coats Group Plc Jan 2015 - Feb 2017
    Karachi, Pakistan
    • Ensured compliance with SHE, GMP, and Kaizen standards, reducing machine downtime by 1%.• Minimised supply chain bottlenecks and productivity breaches, optimising operational efficiency.
  • Futehally Chemicals (Pvt) Limited
    Section Manager – Head Of Department
    Futehally Chemicals (Pvt) Limited Mar 2011 - Dec 2014
    Futehally Chemical Pvt Ltd. Site, Karachi Pakistan
    • Developed production plans for 30+ packaging machines, reducing overtime costs from 15% to 5%.• Improved low-efficiency machines from 65% to 75%, adhering to GMP and Unilever standards.• Led KPI reviews, SHE meetings, and FORM (Factory Operations Review), ensuring compliance with regulatory standards.• Conducted packaging materials trials, develop new ideas, provide leadership training for new change and approvals• Manage shift related activities (Managing & Control 50 workers & unit operators, Shift opening & closing RM stock, Issuance & return of material as per Plan via SAP, Match physical issuance of RM/PM with SAP issuance.
  • Pci Automotive (Pvt.) Ltd.
    Assistant Production Manager
    Pci Automotive (Pvt.) Ltd. Mar 2008 - Feb 2011
    • Implemented SMED to decrease changeover times by 30%, achieving zero cutting time through VSM.

Muhammad Khurram Skills

Continuous Improvement Quality Management 5s Production Planning Lean Manufacturing Kaizen Management Materials Management Project Planning Training Manufacturing Quality Control Engineering Tpm Process Improvement Project Management Inventory Management Factory Supply Chain Management Process Engineering Gmp Procurement Supply Chain Quality System Iso Tqm Planning Product Development Sap Products Production Management Total Productive Maintenance Quality Assurance Industrial Engineering Material Requirements Planning Manufacturing Engineering Preventive Maintenance Six Sigma Operations Management Root Cause Analysis Value Stream Mapping Toyota Production System

Muhammad Khurram Education Details

Frequently Asked Questions about Muhammad Khurram

What company does Muhammad Khurram work for?

Muhammad Khurram works for Liberty Mills Limited

What is Muhammad Khurram's role at the current company?

Muhammad Khurram's current role is Head of Industrial Engineering Department.

What is Muhammad Khurram's email address?

Muhammad Khurram's email address is kh****@****hoo.com

What schools did Muhammad Khurram attend?

Muhammad Khurram attended Ned University Of Engineering And Technology, Mehran University Of Engineering And Technology.

What are some of Muhammad Khurram's interests?

Muhammad Khurram has interest in Quality Control And Assuranceproduction, Fields Of Interst.

What skills is Muhammad Khurram known for?

Muhammad Khurram has skills like Continuous Improvement, Quality Management, 5s, Production Planning, Lean Manufacturing, Kaizen, Management, Materials Management, Project Planning, Training, Manufacturing, Quality Control.

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