Test Engineer
CurrentTechnical point-of-contact for advanced mechanical design and testing of cooling solutions for high-power diesel engines and hydroelectric turbines. I lead innovative, data-driven approaches to product development and optimization across business sectors.Gilbert Gilkes & Gordon Ltd design and manufacture hydroelectric turbines as well as cooling pumps for high-power diesel engines and power generation.Key Responsibilities and Achievements:- Design and implement machine learning… Show more Technical point-of-contact for advanced mechanical design and testing of cooling solutions for high-power diesel engines and hydroelectric turbines. I lead innovative, data-driven approaches to product development and optimization across business sectors.Gilbert Gilkes & Gordon Ltd design and manufacture hydroelectric turbines as well as cooling pumps for high-power diesel engines and power generation.Key Responsibilities and Achievements:- Design and implement machine learning models for condition-based maintenance and power prediction of hydropower plants, advancing technology in line with industry trends.- Lead cross-functional teams in the development and testing of engine cooling applications, collaborating with FEA and CFD specialists to optimize designs.- Conduct in-depth root cause analysis of system failures, providing innovative solutions to complexengineering challenges.- Initiated and led a project to implement new prototyping mechanisms, resulting in a 70% reduction indevelopment time for new cooling pumps using 3D printing technology.- Developed and deployed a Python-based solution integrated into the control system PLC, reducing operator need for priming testing by 50%.- Optimise 3D CAD modelling techniques, improving processing time from 40 minutes to 12 minutes, enhancing overall design efficiency.- Lead the design of parts and assemblies for testing purposes using advanced 3D CAD software, ensuring alignment with program and internal design requirements.- Definition and optimisation of new SOP for installation of pumps, mechanical, hydraulics and controlequipment components reducing human error by 12%.- Communicate design risks and innovative solutions to stakeholders, facilitating informed decision-making processes.- Conduct design reviews, manage drawing releases, and oversee quality requirements and assembly analyses.- Identify areas for technology advancement and recommend approaches to drive innovation in mechanical design. Show less