Francesca Cardilli Email & Phone Number

Brixworth, Gb

Brixworth, England, United Kingdom

Brixworth, England, United Kingdom

The focus of the role is to accrue sufficient prove out mileage while ensuring the power unit is operated within its defined envelope at all times, avoiding undue damage. As a Durability Engineer, I was responsible for carrying out test requests efficiently (both transient and non, spanning both V6 and single cylinder engines), collecting high quality data to help assess hardware reliability. I applied a methodical approach to data review and interpretation on a daily basis, covering… Show more The focus of the role is to accrue sufficient prove out mileage while ensuring the power unit is operated within its defined envelope at all times, avoiding undue damage. As a Durability Engineer, I was responsible for carrying out test requests efficiently (both transient and non, spanning both V6 and single cylinder engines), collecting high quality data to help assess hardware reliability. I applied a methodical approach to data review and interpretation on a daily basis, covering the first stage of problem solving and issue diagnostics, providing recommendations next actions as required. I implemented changes and drive continuous improvement of selected tools, to ensure data review is both streamlined and unambiguous, to support the engineer in the decision making process. Since 2020 I have been supporting Track operations from the factory in the Track Support Office (TSO), where I regularly handle a large quantity of live data and monitor the health of several power units and any deviations from their expected behaviour. I distribute post session summaries highlighting key damage takeaways, targeting a fast turnaround to enable the teams to plan for the session ahead. I am mindful of IP constraints when sharing material across multiple channels to different teams. Show less

Brixworth, England, United Kingdom

I was responsible for the bedding in, health and performance assessment of each power unit as it was first deployed on the dynamometer. I methodically ensured all power units were tested in comparable conditions and accrued consistent mileage and damage. I looked after the published test run plan template, monitoring any changes and potential test impacts.In parallel to running standard break in pass-off tests, I was able to identify key items for successful test delivery based on… Show more I was responsible for the bedding in, health and performance assessment of each power unit as it was first deployed on the dynamometer. I methodically ensured all power units were tested in comparable conditions and accrued consistent mileage and damage. I looked after the published test run plan template, monitoring any changes and potential test impacts.In parallel to running standard break in pass-off tests, I was able to identify key items for successful test delivery based on customers’ requirements and delivered bespoke test solutions without compromising on due diligence and quality of results. I reviewed any result non-conformities against existing data sets. In case of deviations, I queried any equivalent measurements within the PU and in the test cell to verify potential faulty hardware, recommending swaps if posing a health risk to the PU or potentially compromising its performance assessment.When faults were identified, I promptly alerted the relevant stakeholders and provided a specialist insight by supporting the investigation with data comparisons. I helped identify any previous occurrences and confirmed which course of action was taken in similar circumstances. I logged each issue and its impact on the testing schedule, to drive improvement and ensure consistency and hardware quality were achieved in all tests. For each PU, I assessed test results against defined pass criteria and documented any deviations from its proven operating envelope. I compiled pass-off reports and required calibrations, to provide the Trackside PU Engineers with a set of resources for the upcoming race events.I regularly reviewed master calibration changes when introducing a new power unit phase. I compared the proposed and proven set ups and reviewed any differences to assess their relevance for our application. I kept track of active calibrations for each PU phase and updated the team’s internal library to reflect any changes. Show less

Brixworth, England, United Kingdom

I was responsible for analysing pass-off data for all subsystems of an F1 powertrain, to assess their heath and performance and investigate any non conformities. I raised strip requests as required to support further investigations of any issues. • Generate and oversee strip requests for F1 powertrains to aid engineers in the review of hardware.While on the team, I took ownership of and overhauled the fuel system pass off procedure, increasing results reliability while also reducing… Show more I was responsible for analysing pass-off data for all subsystems of an F1 powertrain, to assess their heath and performance and investigate any non conformities. I raised strip requests as required to support further investigations of any issues. • Generate and oversee strip requests for F1 powertrains to aid engineers in the review of hardware.While on the team, I took ownership of and overhauled the fuel system pass off procedure, increasing results reliability while also reducing testing time by more than half. I kept the relevant tools and reference material up to date, including Work Instructions to detail the review process and troubleshooting requirements. I chaired weekly continuous improvement meetings to track both short and long term developments of the fuel system testing rig, driving actions across multiple departments including Test, Performance and Design to ensure new items were addressed with suitable margin and contingency plans put in place. I issued meeting minutes to raise visibility of actions and clearly define their timeline. I also coordinated with Program Management and Build to ensure relevant hardware was available to support development activities when required. To minimise downtime in a busy Q1, with testing rigs working 24/7, I implemented automatic pass off checks to provide preliminary approval when engineering cover was not available, thus preventing the build from halting in the middle of a shift. Show less

Brixworth, Northamptonshire, United Kingdom

Product Engineering (Formula E)August 2018 - April 2019I took ownership of several mechanical faults, tracking my progress and sharing daily updates with key stakeholders to drive individuals’ actions across the business, defining targets and planning the next actions. I addressed people across different departments, from technical and non-technical backgrounds, tailoring my message as required. Product Engineering (Mercedes AMG Project One Hypercar)May 2019 - August… Show more Product Engineering (Formula E)August 2018 - April 2019I took ownership of several mechanical faults, tracking my progress and sharing daily updates with key stakeholders to drive individuals’ actions across the business, defining targets and planning the next actions. I addressed people across different departments, from technical and non-technical backgrounds, tailoring my message as required. Product Engineering (Mercedes AMG Project One Hypercar)May 2019 - August 2019I took ownership of a larger scale project, redesigning a large machined component. I reduced manufacturing complexity and cost in view of a large volume production run, while minimising risks of non-conformance in the finished product.Product Engineering (Formula 1)September 2019 - October 2019I delivered a quick turnaround solution for a testing prototype by designing a machined from solid equivalent of the intended composite design. Keeping the different manufacturing requirements inmind, I identified key features to be remodelled and assessed design feasibility byreviewing it with the Development workshop, integrating their feedback at every stage.In parallel, I supported students and graduates with little to no experience of the company’s CAD software and internal processes. I helped them navigate and troubleshoot new tools, adopting a “show and tell” approach by demonstrating different modelling options to get them started.Product Confirmation (Formula 1)October 2019 - November 2019I reviewed subsystems pass off data (fuel system, MGUs), to identify hardware conforming with the relevant health and performance requirements. I focused on the existing fuel system pass off procedure to identify potential areas for improvement and items to be rectified.I developed a tracker for all fuel system pass off results using Excel VBA, to provide a quality benchmark and a quick reference tool for comparing large datasets and identify trends. Show less

Birmingham, United Kingdom

My dissertation focussed on investigating the feasibility of implementing an undertray diffuser, as part of UBRacing’s aerodynamics package. The project involved carrying out initial CFD simulation to confirm geometry, which was then validated on two small scale RP models, using the School of Engineering wind tunnel testing facilities and a simplified bespoke wind tunnel. This was aimed at assessing the reliability of the simulation results from both a quantitative and qualitative point of… Show more My dissertation focussed on investigating the feasibility of implementing an undertray diffuser, as part of UBRacing’s aerodynamics package. The project involved carrying out initial CFD simulation to confirm geometry, which was then validated on two small scale RP models, using the School of Engineering wind tunnel testing facilities and a simplified bespoke wind tunnel. This was aimed at assessing the reliability of the simulation results from both a quantitative and qualitative point of view. Corner weight readings were used to quantify aerodynamic performance and gains, while flow vis paint was used to help better understand how the flow behaved on the diffuser surface. Show less

Birmingham, United Kingdom

Representing the University and the School of Mechanical Engineering during open days and applicant visit days. I developed excellent interpersonal skills, communicating clearly with all parties (perspective students, parents, alumni and academics) while showing diplomacy and authority.

University Of Birmingham

Representing the University of Birmingham in the British Universities and College Sport league. I led the team to crown a record undefeated season with League and Trophy victories, scouting the competition when possible to tailor the team’s focus in training ahead of the game.I was also responsible for coordinating logistics and transportation to fixtures and liaising with the Club committee to ensure club and team goals are effectively communicated and clearly understood, in… Show more Representing the University of Birmingham in the British Universities and College Sport league. I led the team to crown a record undefeated season with League and Trophy victories, scouting the competition when possible to tailor the team’s focus in training ahead of the game.I was also responsible for coordinating logistics and transportation to fixtures and liaising with the Club committee to ensure club and team goals are effectively communicated and clearly understood, in order to drive progress forward. Show less

Brixworth

Product Engineering (Single Cylinder Development):- Mechanical design of cylinder head components - Part and Assembly design in Catia V5- Structural analysis of cylinder head components using Catia V5 built in FEA software- Liaising with Supply Chain to ensure external suppliers' capabilities align with business needs and requirementsProduct Engineering (Integration):- Composites design using Generative Shape Design within Catia V5 package- Design of looms, hoses… Show more Product Engineering (Single Cylinder Development):- Mechanical design of cylinder head components - Part and Assembly design in Catia V5- Structural analysis of cylinder head components using Catia V5 built in FEA software- Liaising with Supply Chain to ensure external suppliers' capabilities align with business needs and requirementsProduct Engineering (Integration):- Composites design using Generative Shape Design within Catia V5 package- Design of looms, hoses and relevant supports and bracketsTest Engineering:- Design of components and systems to support running of rigs and dyno cells - Liaising with stakeholders across the business to commission tests and ensure required hardware is available, providing alternative solutions where needed- Responsible for compiling weekly reports to help monitor the team's progress against open faults Show less

Birmingham, United Kingdom

As Team Principal of UBRacing, my responsibilities included:• Managing a team of over 80 people, with a core of 20 members. This has helped me develop excellent organisational and time management skills, as well as dealing with internal conflicts.• Coordinating all area heads to ensure deadlines are met. • Setting project milestones and completing critical path analysis, in order to identify potential risks and minimise issues and lead times. • Negotiating with stakeholders… Show more As Team Principal of UBRacing, my responsibilities included:• Managing a team of over 80 people, with a core of 20 members. This has helped me develop excellent organisational and time management skills, as well as dealing with internal conflicts.• Coordinating all area heads to ensure deadlines are met. • Setting project milestones and completing critical path analysis, in order to identify potential risks and minimise issues and lead times. • Negotiating with stakeholders, ranging from local companies to high profile businesses and representatives of the University.• Keeping track of budget and expenditure and overseeing all financial transactions.• Organising recruitment campaign and reaching out to the wider student community to raise awareness of the project and identify potential new recruits. Show less

Birmingham, United Kingdom

My role covered a wide variety of aspects, ranging from job delegation to procurement, to resource management and finance.

Birmingham, United Kingdom

I assisted the Operations team with the planning of manufacture, following the principles of MRP (Material Requirements Planning). Monitoring OTD (On Time Delivery) of the castings, focusing on a more aware subcontracting strategy. • Used EFACS E/8, large CRM database to keep track of all stages of the project, from supply chain through manufacture to delivery of the product.• Developed awareness of cost and sustainability issues through the review of refurbishment orders, minimising… Show more I assisted the Operations team with the planning of manufacture, following the principles of MRP (Material Requirements Planning). Monitoring OTD (On Time Delivery) of the castings, focusing on a more aware subcontracting strategy. • Used EFACS E/8, large CRM database to keep track of all stages of the project, from supply chain through manufacture to delivery of the product.• Developed awareness of cost and sustainability issues through the review of refurbishment orders, minimising wastage while still delivering a high quality product.• Monitored OEE (Overall Equipment Effectiveness) on the machine shop, analysing complex set of data and extrapolating relevant information to forecast future performance following SMART objectives.• Exposure to the principles of lean production.• Increased awareness of quality control and production monitoring, implemented through the systematic review of routing cards. Show less

Birmingham, United Kingdom

Involved in market research and analysis of competitors for the business and sponsorship team. My task was to identify our direct competitors by means of cross referencing the results of the Formula Student competition from the last five years.

Rome Area, Italy

One-to-one tuition of first and second year students. I helped students define their objectives and delivered a study plan tailored to their needs, in order for them to improve and achieve their goals, successfully meeting their academic deadlines.

Meng Mechanical Engineering, Mechanical Engineering, 1St Class

Activities and Societies: UBRacing, UoB Volleyball Club

High School, 100/100 Cum Laude

Activities and Societies: School newspaper