Santosh Gaikwad Email and Phone Number
I am a seasoned NDT & QA/QC Specialist with an extensive two-decade track record spanning various industries, including heavy engineering fabrication, petrochemicals, defense, and more. Currently serving as a technical consultant in India and abroad, I specialize in delivering comprehensive solutions across diverse sectors.Professional Expertise:Advanced NDT Mastery:My expertise extends to Advanced NDT methodologies such as Automated UT (AUT), Time of Flight Diffraction (TOFD),Phased Array (PAUT) and Digital Radiography(DRT), complemented by a strong foundation in conventional NDT. Proficient in developing and demonstrating NDT procedures and techniques, I ensure precision and reliability in inspections.Training and Certification Leadership:Adept in the training, examination, and certification of NDT Level I & II personnel in compliance with industry standards (SNT TC 1A, CP-189 & EN ISO 9712), I provide strategic guidance on applicable NDT techniques. My focus on enhancing technical capabilities contributes to sustained operational excellence.Quality System Development:As a consultant for fabrication shops engaged in ASME Coded jobs, I am instrumental in crafting ISO 9001 and ASME Quality Systems, both domestically and internationally. My commitment to fostering quality assurance initiatives drives operational efficiency and compliance adherence.Career Highlights:Industry Diversification:Throughout my career, I've navigated a diverse array of sectors, seamlessly transitioning between heavy engineering, construction, petrochemicals, defense, and offshore equipment. This breadth of experience fortifies my ability to offer nuanced and adaptable solutions.Global Consultancy Impact:Working both in India and internationally, I've contributed significantly to various projects, aiding fabrication shops and organizations in streamlining operations, meeting regulatory standards, and implementing best practices for sustainable growth.Professional Memberships:Active Industry Involvement:I maintain active memberships in prominent industry bodies including the American Society for Nondestructive Testing (ASNT), Indian Society for Nondestructive Testing (ISNT), and the American Welding Society (AWS). This involvement keeps me abreast of the latest industry trends and advancements.Let's Connect:Passionate about leveraging my extensive expertise to drive excellence and innovation in the field, I'm open to collaborations, discussions, and opportunities to further elevate industry standards.
Material Testing & Inspection Services
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Technical ManagerMaterial Testing & Inspection Services Sep 2015 - PresentSurat Area, IndiaDevelop and implement NDT procedures, ensuring compliance with industry codes, standards, and regulations.Conduct regular audits to assess and improve the efficiency and effectiveness of NDT processes.Collaborate with cross-functional teams to integrate NDT processes into overall quality control systems.Train and mentor NDT personnel on new techniques, equipment, and safety protocols.Manage equipment calibration, maintenance, and troubleshooting to ensure optimal functionality.Provide technical expertise and support to clients, addressing inquiries and resolving issues promptly.Consulting in Welding, NDE & ISO.
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Freelance Consultant-Quality,Welding & NdtMaterial Testing & Inspection Services Aug 2011 - Sep 2015Surat,Gujarat,India• Preparing NDT procedure as per ASME, EN, DIN and get the approval from the third party inspection agency & from clients.• Preparing the UT & TOFD calibration and qualification block as per the procedure.• Monitoring performance of NDE in terms of quality and frequency, ensuring conformity with relevant specifications and codes• Carry out regular inspections and audits of shop & Site facilities to ensure NDE works achievement• TOFD & PAUT carried out up to 105 mm thickness for Long Seam, Circ Seam, Shell to Nozzle welded joints• Under my supervision 20 to 30 NDT technicians were doing various NDT jobs.• Visual Inspection and Film interpretation.
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Ndt Level 3L&T Hydrocarbon Engineering Limited Sep 2021 - Apr 2023Sohar, Al Batinah North Governorate, OmanDevelop NDT procedures/techniques, safety and company quality assurance manual as per codes, standards & specification.• Creates training syllabus/Scheme and Conduct class room training for NDT Level I & Level II employee ,• Maintain technician files in regards to training• Deficiency reporting and performance review of quality• Conducts site quality and safety inspection to determine client requirements and employee out coming.• Monitor and control schedule, manpower and budget.• Preparation of power point presentation with related to various NDT methods/Technique.• Supervises and Monitor subcontracted activities by reviewing subcontractor’s Tender Documents and technical qualifications, provide support in dealing with subcontractors for contractual aspects and carry out audits on subcontractors• NDT team by allocating personnel on projects or site activities, evaluating qualifications and managing planning, training as well as assisting company in recruitment of NDT personnel.• Review and ensure that all NDT activities are in compliance with the approved procedures, project specifications, International codes and standards to meet project requirements• Deals with Third Parties, Quality Control Manager, Supervisors and Client representative on-site for what concerns NDT matters.• Review and ensure that all work undertaken by company is performed in accordance with project specifications, International codes and standards to meet the project requirements.Review & witness all Advance NDT (TOFD / PAUT /UT) work of Larsen & Toubro Ltd(L&T) including interpretation, evaluation, new set preparation, Procedure validation, review of reporting and equipment record .• Review of NDT vendor candidates record and conduct practical exam prior to deploy them on site.• Review of PAUT data before sending to client and end user.• Attending weekly quality meeting with Saudi Aramco.• Conducting Focus assessment on the conventional NDT/Advanced NDT technician. -
Ndt Supervisor/Ndt Level IiiSaipem Taqa Al-Rushaid Fabricators Co. Ltd. Oct 2015 - Nov 2018Ad Dammām, Eastern, Saudi ArabiaInvolved in manufacturing Offshore Platform, Deck & jackets for customer worldwide.Job Responsibility :-• Establishing and develop NDT procedures/techniques, safety and company quality assurance manual as per codes, standards & specification.• Creates training syllabus/Scheme and Conduct class room training for NDT Level I & Level II employee ,as well as on job NDT training program for QA / QC Personnel• Conducts site quality and safety inspection to determine client requirements and employee out coming.• Preparation of power point presentation with related to various NDT methods/Technique.• Supervises and Monitor subcontracted activities by reviewing subcontractor’s Tender Documents and technical qualifications, provide support in dealing with subcontractors for contractual aspects and carry out audits on subcontractors• Manages the NDT team by allocating personnel on projects or site activities, evaluating qualifications and managing planning, training as well as assisting company in recruitment of NDT personnel.• Review and ensure that all work undertaken by company is performed in accordance with project specifications, International codes and standards to meet the project requirements.• Regular meeting with client to help them on Technical issue & advice to choose them proper inspection Methods / Techniques.• Handling all Advance NDT (TOFD / PAUT /UT) and NDT (UT/RT/MT/PT/VT/PMI) work of STAR, including interpretation, evaluation, new set preparation, Procedure validation, reporting and maintaining of equipment.• Preparing Technique sheet & scan plans by using ESBeamTool3, 4,5 & 6 for UT / PAUT/TOFD, advanced UT dedicated software.• Review of PAUT/TOFD Data Files / RT Films as a Company Level III , for the work done by STAR/ Subcontractor NDT Crew .• UT(TKY) training for New NDT technician (Multinational) -
Qa/Qc Superintendent / Nde Level IiiAl Yusr Industrial Contracting Company Ltd. Sep 2013 - Sep 2015Sadara Project- Saudi ArabiaWorked as QA/QC Superintendent and reporting to Corporate QA/QC Manager .• Assist and support the QAQC Package Leader in enforcing the Quality Management system NDE procedures of the Package Contractors and Subcontractors • Review all Contractor and Vendor NDE document for SADARA Off-Plot pipeline project in Saudi Arabia• Monitor all Contractor QC NDE activities related with SADARA Off-Plot pipeline project in Saudi Arabia• Monitor the QC NDE services inspection team. Ensure they are qualified and perform the QC NDE activities as per mentioned on the SADARA specification. • Monitor Contractor NDE program related to SADARA Off-Plot pipeline project in scope of work.• Attend as an observer at potential Contractors project quality audits relating to NDE( Like MIZAT NDT,etc)• Apply good knowledge of ASME, ASTM, API and TOTAL’s general specification in discharge of his duties.• Prepare weekly and monthly QC NDE activities status report to Quality Leader for submission to SADARA project QA/QC Manager(AYTB) (including NCR and Corrective action monitoring) • Advise on use of standards and practices• Liaise, provide support and guidance to all site, fabrication yards, subcontractors and supplier shops to ensure that NDE is carried out in accordance Project Codes, Standards, Specifications and Procedures. • Technical review of sub-contractor submitted NDE procedures.• Witness (as required) operator "on the SERVICE" testing. • Audit, surveillance and review of NDE documentation systems, certification and training records, ensuring that reports are accurate and fully traceable back to inspected items. • Ensure that the contractor’s NDT personnel are experienced and capable of performing and reporting the necessary examinations. -
Qa/Qc Coordinator (Pressure Vessel Division)Nigerdock Nigerial Plc Aug 2006 - Mar 2011NigeriaCheck and verify the AFC drawings; specifications and welding procedures are approved before the start of the work/job. Dealing with surveyors for approval and audits –Lloyds, ABS, DNV, & Bureau Veritas Reviewed the procedure qualification test. Reviewed the welder’s qualification test. Check that the welding consumables control such as welding electrodes, filler wire/rods are implemented properly as per approved quality procedure. Prepare QC report of all non-conformities met during fabrication of pipe spools; steel structures and other related welding jobs. Preparation of all documents related to QA/QC required the client for final submission / approval by the Clients. Review and familiarization of approved drawings project specifications and standards. Check if the welding procedure specifications (WPS) have established and they produce weld joints of the same type required in accordance with the requirements of the applicable code. Monitor the welding consumable storage and usage of portable oven. Perform line checking for the weld joint summary prior to hydro testing / pneumatic test..Raising Technical query report (TQR)..Raising Deviation Request Witnessing of hydro test & Dimensional Examination..Co-Ordination with various clients & third party inspectors. . Review and approve subcontractor’s NDT procedure submissions..Confirmation of NDT operations with the procedure and specifications..Ensure all radiography jobs are carried out as per company’s safety procedure -
Ndt InchargeMaterial Testing & Inspection Services Mar 2000 - May 2006Surat Area, IndiaWe provide services in UT, RT, MT & PT and we conduct ASNT Level I / II courses & examination in the same methods.We also provide Consultancy for :1. Getting ASME Code U Stamps, NBIC 'R' Stamp.2. Preparation & Qualification of WPS / PQR / WPQ as perASME SECT IX or AWS D 1.1 or as per requirements of client3. NDT LEVEL III services for various ASME Code Stamprequirements.4. Any weding and NDT problem in Engineering / Oil & Gas /Petrochemical industry.we offer following servicesWelding Inspection :Welding inspection, welding process selection, welding defect repair, welding training to operators, selection of welding equipments, welding automation.Non Destructive Testing (NDT):We assist for all NDT services like Ultrasonic Testing (UT), Radiography Testing (RT), Liquid Penetrant Testing (LPT), Magnetic Particle Testing (MPT). We provide consultancy for attending the repairs if any. We also provides NDT training to the employee of the organisation.Quality Documentation :We provide services like preparation of Welding Procedure Specification (WPS). Approval of Procedure Qualification Records (PQR). Approval of Welder’s Performance Qualification (WPQ). Preparation of Quality Assurance Plan (QAP) and Inspection & Test Plan (ITP) for the job.we also provide NDT engineers,welding inspectors,NDT level III , for short term & long term projects.
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Ut Co-OrdinatorLarsen & Toubro Limited 2003 - 2004HaziraWorked with m/s Larsen & Toubro Ltd. (hazira works.) though Injo Tech (Pune) as NDT Coordinator.1. Ultrasonic testing of various types of weld joints2. Preparation of various NDT Procedures as per appropriates codes/ standards and approval for the same for clients.3. Worked as ultrasonic technician.& qualified as B scan & C scan technician(codecase-2235-6 & 7)4. Qualified code case UT Engineer from LRA, AI, Moody International etc.5. Preparation of technique sheet.6. Physibility study of drawing. -
Qa/Qc Inspector.Psl Limited | Ccs (Psl Holdings Limited ) May 2000 - Jun 2003Dadra & Nagar Haveli, Daman And Diu, IndiaDuties include carried out Visual Inspection of weld joints of SAW pipes, checking dimension and witnessing NDT test (ultrasonic testing, interpretation of Radiograph ,Magnetic partical testing ,liquid penetration testing),witness of hydro test on various sizes of SAW pipes Inspection performed under various classification societies like EIL, NPC, SGS, MECON, ABS, etc.. -
Trainee Nde EngineerEngineering Inspection Services May 1997 - Apr 2000Mumbai, Maharashtra, IndiaDuties include carrying out Ultrasonic Thickness Gauging, Ultrasonic Examination, Magnetic Particle Examination & Liquid Penetrant Examination for weld joints with various clients like ONGC, Essel World, Reliance Industries, Mazgaon Dock Ltd., HPCL, BPCL, RCF, Godrej and Boyce Mfg. Co., TATA Power Plant, BARC, and various other clients as per requirements of various classification societies like ABS, BV, LRS, IRS, DNV, EIL, PKIL, NKK, SGS, BHEL..
Santosh Gaikwad Education Details
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American Society For Non Destructive TestingLevel Iii -
Bachelor Of Technology In Mechanical Engineering (B-Tech)
Frequently Asked Questions about Santosh Gaikwad
What company does Santosh Gaikwad work for?
Santosh Gaikwad works for Material Testing & Inspection Services
What is Santosh Gaikwad's role at the current company?
Santosh Gaikwad's current role is "NDT Expert | ASNT Level 3: RT, UT & PT | PCN Level 3: UT, PAUT & PT | ISO 9712 Level 3 in ET, PAUT, ToFD, RT, UT, MT, PT, and VT | Accomplished NDT Trainer, Examiner & Consultant in Welding and Advanced NDT".
What schools did Santosh Gaikwad attend?
Santosh Gaikwad attended American Society For Non Destructive Testing, Sangai International University.
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Santosh Gaikwad
Navi Mumbai -
Santosh Gaikwad
Associate Vice President - Engineering @ Cumulus Systems (A Hitachi Group Company)Pune1gmail.com -
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